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Research Article

Carbon nanotube fibers with excellent mechanical and electrical properties by structural realigning and densification

Kunjie Wu1,2,§Bin Wang2,§Yutao Niu1,2,3,§Wenjing Wang2Cao Wu1Tao Zhou2Li Chen1,2,3Xianghe Zhan2Ziyao Wan2Shan Wang2,4Zhengpeng Yang4Yichi Zhang1,2,3Liwen Zhang1Yongyi Zhang1,2,3( )Zhenzhong Yong1,2,3( )Muqiang Jian5( )Qingwen Li1,3( )
Key Laboratory of Multifunctional Nanomaterials and Smart Systems, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, China
Division of Nanomaterials and Jiangxi Key Lab of Carbonene Materials, Jiangxi Institute of Nanotechnology, Nanchang 330200, China
School of Nano-Tech and Nano-Bionics, University of Science and Technology of China, Hefei 230026, China
Henan Key Laboratory of Materials on Deep-Earth Engineering, School of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo 454003, China
Beijing Graphene Institute (BGI), Beijing 100095, China

§ Kunjie Wu, Bin Wang, and Yutao Niu contributed equally to this work.

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Graphical Abstract

An efficient reinforcing strategy involving chlorosulfonic acid-assisted wet stretching for carbon nanotube (CNT) realigning and mechanical rolling for densification was developed for floating catalysis chemical vapor deposition (FCCVD) carbon nanotube fibers (CNTFs). The post-treated CNTFs showed extraordinary mechanical and electrical performance.

Abstract

Floating catalysis chemical vapor deposition (FCCVD) direct spinning process is an attractive method for fabrication of carbon nanotube fibers (CNTFs). However, the intrinsic structural defects, such as entanglement of the constituent carbon nanotubes (CNTs) and inter-tube gaps within the FCCVD CNTFs, hinder the enhancement of mechanical/electrical properties and the realization of practical applications of CNTFs. Therefore, achieving a comprehensive reassembly of CNTFs with both high alignment and dense packing is particularly crucial. Herein, an efficient reinforcing strategy for FCCVD CNTFs was developed, involving chlorosulfonic acid-assisted wet stretching for CNT realigning and mechanical rolling for densification. To reveal the intrinsic relationship between the microstructure and the mechanical/electrical properties of CNTFs, the microstructure evolution of the CNTFs was characterized by cross-sectional scanning electron microscopy (SEM), wide angle X-ray scattering (WAXS), polarized Raman spectroscopy and Brunauer–Emmett–Teller (BET) analysis. The results demonstrate that this strategy can improve the CNT alignment and eliminate the inter-tube voids in the CNTFs, which will lead to the decrease of mean distance between CNTs and increase of inter-tube contact area, resulting in the enhanced inter-tube van der Waals interactions. These microstructural evolutions are beneficial to the load transfer and electron transport between CNTs, and are the main cause of the significant enhancement of mechanical and electrical properties of the CNTFs. Specifically, the tensile strength, elastic modulus and electrical conductivity of the high-performance CNTFs are 7.67 GPa, 230 GPa and 4.36 × 106 S/m, respectively. It paves the way for further applications of CNTFs in high-end functional composites.

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Nano Research
Pages 12762-12771
Cite this article:
Wu K, Wang B, Niu Y, et al. Carbon nanotube fibers with excellent mechanical and electrical properties by structural realigning and densification. Nano Research, 2023, 16(11): 12762-12771. https://doi.org/10.1007/s12274-023-6157-1
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Received: 30 June 2023
Revised: 24 August 2023
Accepted: 04 September 2023
Published: 13 October 2023
© Tsinghua University Press 2023
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