AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
Powered by AMiner. Clicking this button will take you away from SciOpen.
Home Journal of Advanced Ceramics Article
PDF (4.4 MB)
Cite
EndNote(RIS) BibTeX
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Research Article | Open Access

Air plasma-sprayed high-entropy (Y0.2Yb0.2Lu0.2Eu0.2Er0.2)3Al5O12 coating with high thermal protection performance

Kailun WANGa, Jinpeng ZHUa ( ), Hailong WANGa( ), Kaijun YANGa, Yameng ZHUa, Yubin QINGa, Zhuang MAb, Lihong GAOb, Yanbo LIUb, Sihao WEIc, Yongchun SHUa, Yanchun ZHOUd, Jilin HEa
School of Material Science and Engineering, Zhengzhou University, Zhengzhou 450001, China
National Key Laboratory of Science and Technology on Materials under Shock and Impact, School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, China
Beijing Institute of Technology Chongqing Innovation Center, Chongqing 401120, China
Aerospace Research Institute of Materials & Processing Technology, Beijing 100076, China
Show Author Information

Graphical Abstract

Abstract

High-entropy rare-earth aluminate (Y0.2Yb0.2Lu0.2Eu0.2Er0.2)3Al5O12 (HE-RE3Al5O12) has been considered as a promising thermal protection coating (TPC) material based on its low thermal conductivity and close thermal expansion coefficient to that of Al2O3. However, such a coating has not been experimentally prepared, and its thermal protection performance has not been evaluated. To prove the feasibility of utilizing HE-RE3Al5O12 as a TPC, HE-RE3Al5O12 coating was deposited on a nickel-based superalloy for the first time using the atmospheric plasma spraying technique. The stability, surface, and cross-sectional morphologies, as well as the fracture surface of the HE-RE3Al5O12 coating were investigated, and the thermal shock resistance was evaluated using the oxyacetylene flame test. The results show that the HE-RE3Al5O12 coating can remain intact after 50 cycles at 1200 ℃ for 200 s, while the edge peeling phenomenon occurs after 10 cycles at 1400 ℃ for 200 s. This study clearly demonstrates that HE-RE3Al5O12 coating is effective for protecting the nickel-based superalloy, and the atmospheric plasma spraying is a suitable method for preparing this kind of coatings.

Keywords

high-entropy ceramicsthermal protection coating (TPC)(Y0.2Yb0.2Lu0.2Eu0.2Er0.2)3Al5O12 (HE-RE3Al5O12)air plasma sprayingthermal protection performance

References

[1]
Padture NP. Advanced structural ceramics in aerospace propulsion. Nat Mater 2016, 15: 804-809.
Crossref Google Scholar
[2]
Clarke DR, Oechsner M, Padture NP. Thermal-barrier coatings for more efficient gas-turbine engines. MRS Bull 2012, 37: 891-898.
Crossref Google Scholar
[3]
Li QK, Zhang N, Gao YJ, et al. Effect of the core–shell structure powders on the microstructure and thermal conduction property of YSZ/Cu composite coatings. Surf Coat Technol 2021, 424: 127658.
Crossref Google Scholar
[4]
Sun SJ, Liu YB, Ma Z, et al. Microstructure and mechanical properties of the ZrB2–SiC eutectic phase obtained via induction plasma spheroidization. Ceram Int 2021, 47: 29120-29127.
Crossref Google Scholar
[5]
Aggarwal RL, Ripin DJ, Ochoa JR, et al. Thermo-optic properties of laser crystals in the 100–300 K temperature range: Y3Al5O12 (YAG), YAlO3 (YALO) and LiYF4 (YLF). In: Proceedings of the Lasers and Applications in Science and Engineering, San Jose, USA, 2005, 5707: 165–170.
Crossref
[6]
Wang XF, Xiang HM, Sun X, et al. Thermal properties of a prospective thermal barrier material: Yb3Al5O12. J Mater Res 2014, 29: 2673-2681.
Crossref Google Scholar
[7]
Gatzen C, Mack DE, Guillon O, et al. YAlO3—A novel environmental barrier coating for Al2O3/Al2O3–ceramic matrix composites. Coatings 2019, 9: 609.
Crossref Google Scholar
[8]
Yeh JW, Chen SK, Lin SJ, et al. Nanostructured high-entropy alloys with multiple principal elements: Novel alloy design concepts and outcomes. Adv Eng Mater 2004, 6: 299-303.
Crossref Google Scholar
[9]
Cantor B, Chang ITH, Knight P, et al. Microstructural development in equiatomic multicomponent alloys. Mater Sci Eng A 2004, 375–377: 213-218.
Crossref Google Scholar
[10]
Xiang HM, Xing Y, Dai FZ, et al. High-entropy ceramics: Present status, challenges, and a look forward. J Adv Ceram 2021, 10: 385–441.
Crossref Google Scholar
[11]
Rost CM, Sachet E, Borman T, et al. Entropy-stabilized oxides. Nat Commun 2015, 6: 8485.
Crossref Google Scholar
[12]
Braun JL, Rost CM, Lim M, et al. Charge-induced disorder controls the thermal conductivity of entropy-stabilized oxides. Adv Mater 2018, 30: 1805004.
Crossref Google Scholar
[13]
Bérardan D, Franger S, Dragoe D, et al. Colossal dielectric constant in high entropy oxides. Phys Status Solidi R 2016, 10: 328-333.
Crossref Google Scholar
[14]
Bérardan D, Franger S, Meena AK, et al. Room temperature lithium superionic conductivity in high entropy oxides. J Mater Chem A 2016, 4: 9536-9541.
Crossref Google Scholar
[15]
Gild J, Samiee M, Braun JL, et al. High-entropy fluorite oxides. J Eur Ceram Soc 2018, 38: 3578-3584.
Crossref Google Scholar
[16]
Zhao ZF, Xiang HM, Dai FZ, et al. (La0.2Ce0.2Nd0.2Sm0.2Eu0.2)2Zr2O7: A novel high-entropy ceramic with low thermal conductivity and sluggish grain growth rate. J Mater Sci Technol 2019, 35: 2647-2651.
Google Scholar
[17]
Zhao ZF, Chen H, Xiang HM, et al. (La0.2Ce0.2Nd0.2Sm0.2Eu0.2)PO4: A high-entropy rare-earth phosphate monazite ceramic with low thermal conductivity and good compatibility with Al2O3. J Mater Sci Technol 2019, 35: 2892-2896.
Google Scholar
[18]
Zhang WM, Zhao B, Xiang HM, et al. One-step synthesis and electromagnetic absorption properties of high entropy rare earth hexaborides (HE REB6) and high entropy rare earth hexaborides/borates (HE REB6/HE REBO3) composite powders. J Adv Ceram 2021, 10: 62-77.
Crossref Google Scholar
[19]
Chen H, Xiang HM, Dai FZ, et al. Porous high entropy (Zr0.2Hf0.2Ti0.2Nb0.2Ta0.2)B2: A novel strategy towards making ultrahigh temperature ceramics thermal insulating. J Mater Sci Technol 2019, 35: 2404-2408.
Crossref Google Scholar
[20]
Wright AJ, Huang CY, Walock MJ, et al. Sand corrosion, thermal expansion, and ablation of medium- and high-entropy compositionally complex fluorite oxides. J Am Ceram Soc 2021, 104: 448–462.
Crossref Google Scholar
[21]
Zhao ZF, Chen H, Xiang HM, et al. High entropy defective fluorite structured rare-earth niobates and tantalates for thermal barrier applications. J Adv Ceram 2020, 9: 303-311.
Crossref Google Scholar
[22]
Sun YA, Xiang HM, Dai FZ, et al. Preparation and properties of CMAS resistant bixbyite structured high-entropy oxides RE2O3 (RE = Sm, Eu, Er, Lu, Y, and Yb): Promising environmental barrier coating materials for Al2O3f/Al2O3 composites. J Adv Ceram 2021, 10: 596–613.
Crossref Google Scholar
[23]
Chen H, Zhao B, Zhao ZF, et al. Achieving strong microwave absorption capability and wide absorption bandwidth through a combination of high entropy rare earth silicide carbides/rare earth oxides. J Mater Sci Technol 2020, 47: 216-222.
Crossref Google Scholar
[24]
Zhou YC, Zhao B, Chen H, et al. Electromagnetic wave absorbing properties of TMCs (TM = Ti, Zr, Hf, Nb and Ta) and high entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)C. J Mater Sci Technol 2021, 74: 105–118.
Crossref Google Scholar
[25]
Zhang WM, Dai FZ, Xiang HM, et al. Enabling highly efficient and broadband electromagnetic wave absorption by tuning impedance match in high-entropy transition metal diborides (HE TMB2). J Adv Ceram 2021, 10: 1299-1316.
Crossref Google Scholar
[26]
Zhu HL, Liu L, Xiang HM, et al. Improved thermal stability and infrared emissivity of high-entropy REMgAl11O19 and LaMAl11O19 (RE = La, Nd, Gd, Sm, Pr, Dy; M = Mg, Fe, Co, Ni, Zn). J Mater Sci Technol 2022, 104: 131–144.
Crossref Google Scholar
[27]
Chen H, Zhao ZF, Xiang HM, et al. High entropy (Y0.2Yb0.2Lu0.2Eu0.2Er0.2)3Al5O12: A novel high temperature stable thermal barrier material. J Mater Sci Technol 2020, 48: 57-62.
Google Scholar
[28]
Zhou L, Li F, Liu JX, et al. High-entropy thermal barrier coating of rare-earth zirconate: A case study on (La0.2Nd0.2Sm0.2Eu0.2Gd0.2)2Zr2O7 prepared by atmospheric plasma spraying. J Eur Ceram Soc 2020, 40: 5731-5739.
Google Scholar
[29]
Rietveld HM. Line profiles of neutron powder-diffraction peaks for structure refinement. Acta Crystallogr 1967, 22: 151-152.
Crossref Google Scholar
[30]
Rietveld HM. A profile refinement method for nuclear and magnetic structures. J Appl Crystallogr 1969, 2: 65-71.
Crossref Google Scholar
[31]
Richter A, Berger LM, Sohn YJ, et al. Impact of Al2O3–40 wt% TiO2 feedstock powder characteristics on the sprayability, microstructure and mechanical properties of plasma sprayed coatings. J Eur Ceram Soc 2019, 39: 5391–5402.
Google Scholar
[32]
Zhou WX, Zhou KS, Deng CM, et al. Hot corrosion behaviour of HVOF-sprayed Cr3C2–NiCrMoNbAl coating. Surf Coat Technol 2017, 309: 849-859.
Google Scholar
[33]
Zhu JP, Gao LH, Ma Z, et al. Optical property of La1−xSrxTiO3+δ coatings deposited by plasma spraying technique. Appl Surf Sci 2015, 356: 935-940.
Google Scholar
[34]
McPherson R, Shafer BV. Interlamellar contact within plasma-sprayed coatings. Thin Solid Films 1982, 97: 201-204.
Google Scholar
[35]
Huang JB, Chu X, Yang T, et al. Achieving high anti-sintering performance of plasma-sprayed YSZ thermal barrier coatings through pore structure design. Surf Coat Technol 2022, 435: 128259.
Google Scholar
[36]
Owoseni TA, Romero AR, Pala Z, et al. YAG thermal barrier coatings deposited by suspension and solution precursor thermal spray. Ceram Int 2021, 47: 23803-23813.
Google Scholar
[37]
Cao XQ, Vassen R, Tietz F, et al. New double-ceramic-layer thermal barrier coatings based on zirconia–rare earth composite oxides. J Eur Ceram Soc 2006, 26: 247-251.
Google Scholar
[38]
Sun Z, Zhao YJ, Sun C, et al. High entropy spinel-structure oxide for electrochemical application. Chem Eng J 2022, 431: 133448.
Google Scholar
[39]
Zhen Z, Wang X, Shen ZY, et al. Phase stability, thermo-physical property and thermal cycling durability of Yb2O3 doped Gd2Zr2O7 novel thermal barrier coatings. Ceram Int 2022, 48: 2585–2594.
Google Scholar
[40]
Shen ZY, Liu GX, Mu RD, et al. Effects of Er stabilization on thermal property and failure behavior of Gd2Zr2O7 thermal barrier coatings. Corros Sci 2021, 185: 109418.
Google Scholar
[41]
Zhu JP, Ma Z, Gao YJ, et al. Ablation behavior of plasma-sprayed La1−xSrxTiO3+δ coating irradiated by high-intensity continuous laser. ACS Appl Mater Interfaces 2017, 9: 35444-35452.
Crossref Google Scholar
Journal of Advanced Ceramics
Volume 11 Issue 10,
October 2022
Pages 1571-1582
DOI: 10.1007/s40145-022-0630-2
Cite this article:
WANG K, ZHU J, WANG H, et al. Air plasma-sprayed high-entropy (Y0.2Yb0.2Lu0.2Eu0.2Er0.2)3Al5O12 coating with high thermal protection performance. Journal of Advanced Ceramics, 2022, 11(10): 1571-1582. https://doi.org/10.1007/s40145-022-0630-2

1448

Views

223

Downloads

108

Crossref

110

Web of Science

108

Scopus

3

CSCD

Altmetrics
Received: 22 April 2022
Revised: 01 July 2022
Accepted: 02 July 2022
Published: 11 October 2022
© The Author(s) 2022.

Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made.

The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.

To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
Return