AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
Home Friction Article
PDF (9.8 MB)
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Research Article | Open Access

Estimation of automotive brake drum−shoe interface friction coefficient under varying conditions of longitudinal forces using Simulink

H. P. KHAIRNAR1( )V. M. PHALLE2S. S. MANTHA3
Mechanical Engineering Department, VJTI, Mumbai, India
Mechanical Engineering Department,VJTI, Mumbai, India
All India Council of Technical Education, New Delhi, India
Show Author Information

Abstract

The suitable brake torque at the shoe–drum interface is the prerequisite of the active safety control. Estimation of accurate brake torque under varying conditions is predominantly the function of friction coefficient at the shoe–drum interface. The extracted friction coefficient has been used in the antilock braking system (ABS) algorithm to plot the µ–slip curve. The longitudinal forces like Coulomb friction force, contact force and actuating forces at the shoe ends are resolved under the equilibrium condition. The computation of the friction coefficient is presented for the symmetric and asymmetric length of the drum shoes to track the variations in the longitudinal forces. The classical mechanics formulae considering friction are simulated using virtual environment in Matlab/Simulink for the distribution of the Coulomb force. The dual air braking system set up operated at the 8 bar pressure is used to acquire data for the input parameters like distance of Coulomb friction force, distance of pivot point, and contact force applied. The evolved estimation algorithm extracted the maximum friction coefficient of 0.7 for the normal force arrangement of the contact force at the symmetric shoe length, while friction coefficient in the range of 0.3–0.7 is obtained at the asymmetric shoe length.

References

[1]
Giri N K. Automotive Mechanics. New Delhi (India): Khanna Publisher, 1990.
[2]
Mortimer R G, Campbell J D. Brake force requirement study: Driver-vehicle braking performances a function of brake system design variables. Highway Safety Research Institute, 1970: 1–222.
[3]
Blau P J. Compositions, Functions, and Testing of Friction Brake Materials and Their Additives. Oak Ridge National Laboratory, ORNL/TM-2001/64:1–38, 2001.
[4]
Li Z, Peng X, Xiang X, Zhu S-H. Tribological characteristics of C/C-SiC braking composites under dry and wet conditions. T Nonferr Mater Soc 18: 1071–1075 (2008)
[5]
Maleque M A, Dyuti S, Rahman M M. Material selection method in design of automotive brake disc. In Proceedings of the World Congress on Engineering, London, Vol III, 2010: 1–5.
[6]
Abu Bakar A R, Ouyang H. Prediction of disc brake contact pressure distributions by finite element analysis. Jurnal Teknologi 43: 21–36 (2005)
[7]
Hohmann C, Schiner K, Oerter K, Reese H. Contact analysis for drum brakes and disk brakes using ADINA. Comput Struct 72: 185–198 (1999)
[8]
Junzo T, Kazuhiro D, Tadashi T. Prediction of contact pressure of disc brake pad. Technical Notes/JSAE Rev 21: 133–141 (2000)
[9]
Burton R A, Kilaparti S R, Nerlikar V. A limiting stationary configuration with partially contacting surfaces. Wear 24: 199–206 (1973)
[10]
Cueva G, Sinatora A, Guesser W L, Tschiptschin A P. Wear resistance of cast irons used in brake disc rotors. Wear 255: 1256–1260 (2003)
[11]
Guha D, Roy Choudhary S K. Effect of surface roughness on temperature at the contact between sliding bodies. Wear 197: 63–73 (1996)
[12]
Li J, Zha X, Wu D. The theoretical analysis of test result’s errors for the roller type automobile brake tester. Int Fed Info Proc 347: 382–389 (2011)
[13]
Yasuhisa A. Lowering friction coefficient under low loads by minimizing effects of adhesion force and viscous resistance. Wear 254: 965–973 (2003)
[14]
Severin D, Dorsch S. Friction mechanism in industrial brakes. Wear 249: 771–779 (2001)
[15]
Berger E J. Friction modeling for dynamic system simulation. ASME 55: 535–577 (2002)
[16]
Kowalski W, Skorupka Z, Kajka R, Amborski J. Car brake system analytical analysis. In Proceedings 24th European Conference on Modelling and Simulation.
[17]
Vazquez Alvarez I, Ocampo-Hidalgo J J, Ferreyra-Ram´ırez A C, Avil´es-Cruz C. Mathematical model for automobile’s braking process considering a friction coefficient dependent of the longitudinal velocity. In Proceedings of the 15th WSEAS International Conference on Systems, 2011: 185–189.
[18]
Rabia A M, Ghazaly N M, Salem M M, Abd-El-Tawwab A M. Experimental Studies of Automotive Disc Brake Noise and Vibration: A Review. Int J Mod Eng Res (IJMER) 3: 199–203 (2013)
[19]
Delaigue P, Eskandarian A. A comprehensive vehicle braking model for predictions of stopping distances. J Automob Eng 218: 1411–1413 (2004)
[20]
Jean-Philippe D, Christophe P, Thierry S, Sophie C. Comparison of several methods for real pedestrian accident reconstruction. In Proceedings of the 19th International Technical Conference on the Enhanced Safety of Vehicles (ESV), 2001: 1–14.
[21]
Ostermeyer G P. on the dynamics of the friction coefficient. Wear 254: 852–858 (2003)
[22]
Vista B. Brake Bible Pirtes 4x4.com Braking on soft sensing technique. J Phys: 730–733 (2008)
[23]
Barecki Z, Scieszka S F. A mathematical model of brake shoe and the brake path system. N&O Joernaal: 13–17 (1987)
[24]
Fernandez J G. A Vehicle Dynamics Modelfor Driving Simulators. Chalmer University, Sweden, 2012.
[25]
Kapoor A, Tung S C, Schwartz S E, Priest M, Dwyer-Joyce R S. Automotive Tribology. CRC Press LLC, 2001.
[26]
Fowler A C. Techniques of Applied Mathematics. Mathematical Institute, Oxford University, 2005.
[27]
Thomas B. Modeling of Mechanical Systems. Lecture Notes Aalborg University of Technology, 2002: 1–77.
[28]
Nobrant P. Driveline Modelling Using Math Modelica. Linkopings Institute, 2001.
[29]
Liew K W, Nirmal U. Frictional performance evaluation of newly designed brake pad materials. Mater Design 48: 25–33 (2013)
[30]
Ali B, Mostefa B.Thermal behaviour of dry contacts in the disc brakes. Int J Automot Eng 3: 9–17 (2012)
[31]
Osterle W, Urban I. Friction layers and friction films on PMC brake pads. Wear 257: 215–226 (2004)
Friction
Pages 214-227
Cite this article:
KHAIRNAR HP, PHALLE VM, MANTHA SS. Estimation of automotive brake drum−shoe interface friction coefficient under varying conditions of longitudinal forces using Simulink. Friction, 2015, 3(3): 214-227. https://doi.org/10.1007/s40544-015-0082-6

783

Views

32

Downloads

8

Crossref

N/A

Web of Science

15

Scopus

2

CSCD

Altmetrics

Received: 19 December 2014
Revised: 27 March 2015
Accepted: 11 May 2015
Published: 10 July 2015
© The author(s) 2015

This article is published with open access at Springerlink.com

Open Access: This article is distributed under the terms of the Creative Commons Attribution License which permits any use, distribution, and reproduction in any medium, provided the original author(s) and source are credited.

Return