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Research Article | Open Access

Single-grain cutting based modeling of abrasive belt wear in cylindrical grinding

Zhe HE1,3, Jianyong LI1,2, Yueming LIU1,2( ), Jiwang YAN3
 School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, China
 Key Laboratory of Vehicle Advanced Manufacturing, Measuring and Control Technology, Ministry of Education, Beijing 100044, China
 Department of Mechanical Engineering, Faculty of Science and Technology, Keio University, Hiyoshi 3-14-1, Kohoku-ku, Yokohama 223-8522, Japan
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Abstract

A systematic wear model of the cylindrical grinding process with an alumina abrasive belt from the perspective of single grain sliding wear was established in this study. The model consists of three parts: a single cutting force model derived by applying a stress integration method, a single grain wear height analysis based on the wear rate of alumina, and a grinding mileage prediction of multiple grains with Gaussian distributed protrusion heights. Cutting force, single grain wear height and full-size grinding mileage verification experiments were conducted. The results indicated that the established model was in reasonable agreement with the experimental outcomes, which suggests that this model could be useful in the industry to predict the wear process of abrasive belts.

Keywords

abrasive beltsingle grain cuttingslide weargrinding mileage

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Friction
Volume 8 Issue 1,
February 2020
Pages 208-220
DOI: 10.1007/s40544-019-0281-7
Cite this article:
HE Z, LI J, LIU Y, et al. Single-grain cutting based modeling of abrasive belt wear in cylindrical grinding. Friction, 2020, 8(1): 208-220. https://doi.org/10.1007/s40544-019-0281-7

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Received: 19 July 2018
Revised: 26 December 2018
Accepted: 07 February 2019
Published: 04 June 2019
© The author(s) 2019

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