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Review Article | Open Access

Galling phenomena in metal forming

Kuniaki DOHDA1( ), Masahito YAMAMOTO1,2, Chengliang HU3( ), Laurent DUBAR4, Kornel F. EHMANN1
Department of Mechanical Engineering, Northwestern University, Evanston, IL 60208-3111, USA
Manufacturing Engineering Center, NSK Ltd., Fujisawa-Shi 251-8501, Japan
Institute of Forming Technology and Equipment, School of Materials and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
LAMIH UMR CNRS 8201, Université Polytechnique Hauts-de-France, Valenciennes Cedex 959313, France
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Abstract

Galling phenomena in metal forming not only affect the quality of the engineered surfaces but also the success or failure of the manufacturing operation itself. This paper reviews the different galling conditions in sheet and bulk metal forming processes along with their evolution and the effects of temperature on galling. A group of anti-galling methods employed to prevent galling defects are also presented in detail. The techniques for quantitatively measuring galling are introduced, and the related prediction models, including friction, wear, and galling growth models, are presented to better understand the underlying phenomena. Galling phenomena in other processes similar to those occurring in metal forming are also examined to suggest different ways of further studying galling in metal forming. Finally, future research directions for the study of galling in metal forming are suggested.

Keywords

gallingmetal formingfrictionwearadhesionanti-galling

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Friction
Volume 9 Issue 4,
August 2021
Pages 665-685
DOI: 10.1007/s40544-020-0430-z
Cite this article:
DOHDA K, YAMAMOTO M, HU C, et al. Galling phenomena in metal forming. Friction, 2021, 9(4): 665-685. https://doi.org/10.1007/s40544-020-0430-z

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Received: 17 March 2020
Revised: 05 July 2020
Accepted: 07 July 2020
Published: 13 November 2020
© The author(s) 2020

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