AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
Powered by AMiner. Clicking this button will take you away from SciOpen.
Home Friction Article
PDF (4.9 MB)
Cite
EndNote(RIS) BibTeX
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Research Article | Open Access

Preparation and wear properties of high-vanadium alloy composite layer

Fangfang WANG1, Liujie XU1,2( ), Shizhong WEI3( ), Xi WANG2, Chong CHEN2, Yucheng ZHOU3
School of Materials Science and Engineering, Henan University of Science and Technology, Luoyang 471003, China
National Joint Engineering Research Center for Abrasion Control and Molding of Metal Materials, Henan University of Science and Technology, Luoyang 471003, China
Engineering Research Center of Tribology and Materials Protection, Ministry of Education, Henan University of Science and Technology, Luoyang 471003, China
Show Author Information

Abstract

A high-vanadium alloy composite layer was prepared on the surface of a carbon steel using cast composite technology, and the wear properties of the composite layer were investigated. The results showed that the microstructure of the composite layer was composed of primary vanadium carbides (VC), flake martensite, residual austenite, and fine VC. The hardness of the cast alloy layer was 63 HRC. The abrasive wear resistance and impact wear resistance were increased by 60% and 26%, respectively, compared with those of high-chromium cast iron. The excellent wear resistance of the cast alloy layer is attributed to the high-hardness primary vanadium carbide and the large number of fine secondary vanadium carbides precipitated out of the cast alloy layer.

Keywords

wear resistancehigh-vanadium alloy layervanadium carbidesolidification process

References

[1]
Sun S Q, Wang Y X, Lu X J, Lu X, Mao C L, Zeng Z X. Achieving excellent tribological performance of a-C: WC film by controlling sub-nano-structure. Tribol Int 128: 65‒74 (2018)
Crossref Google Scholar
[2]
Wei S Z, Xu L J. Review on research progress of steel and iron wear-resistant material. Acta Metall Sin 56(4): 523‒538 (2020)
Google Scholar
[3]
Deng X T, Huang L, Wang Q, Fu T L, Wang Z D. Three-body abrasion wear resistance of TiC-reinforced low-alloy abrasion-resistant martensitic steel under dry and wet sand conditions, Wear 452‒453: 203310 (2020)
Crossref Google Scholar
[4]
Xu L J, Wei S Z, Xiao F N, Zhou H, Zhang G S, Li J W. Effects of carbides on abrasive wear properties and failure behaviours of high speed steels with different alloy element content. Wear B 376‒377: 968‒974 (2017)
Crossref Google Scholar
[5]
Holmberg K, Erdemir A. Influence of tribology on global energy consumption, costs and emissions. Friction 5(3): 263–284 (2017)
Crossref Google Scholar
[6]
Xu L J, Fan X M, Wei S Z, Liu D D, Zhou H, Zhang G S, Zhou Y C. Microstructure and wear properties of high-speed steel with high molybdenum content under rolling-sliding wear. Tribol Int 116: 39‒46 (2017)
Crossref Google Scholar
[7]
Chong X Y, Jiang Y H, Zhou R, Feng J. Electronic structures mechanical and thermal properties of V–C binary compounds. RSC Adv 4(85): 44959‒44971 (2014)
Crossref Google Scholar
[8]
Xu L J, Xing J D, Wei S Z, Zhang Y Z, Long R. Study on relative wear resistance and wear stability of high-speed steel with high vanadium content. Wear 262(3-4): 253‒261 (2007)
Crossref Google Scholar
[9]
Mendas M, Stéphane B. Comparative study of abrasion via microindentation and microscratch tests of reinforced and unreinforced lamellar cast iron. Friction 7: 457–465 (2019)
Crossref Google Scholar
[10]
Marques F P, Scandian C, Bozzi A C, Fukumasu N K, Tschiptschin A P, Bozzi A C. Formation of a nanocrystalline recrystallized layer during microabrasive wear of a cobalt-chromium based alloy (Co-30Cr-19Fe). Tribol Int 116: 105‒112 (2017)
Crossref Google Scholar
[11]
Xu L J, Wei S Z, Han M R, Long R. Effect of Carbides on Wear Characterization of High-Alloy Steels under High-Stress Rolling-Sliding Condition. Tribol T 57: 631‒636 (2014)
Crossref Google Scholar
[12]
Xu L J, Wei S Z, Xing J D, Long R. Effects of carbon content and sliding ratio on wear behavior of high-vanadium high-speed steel (HVHSS) under high-stress rolling sliding contact. Tribol Int 70: 34‒41 (2014)
Crossref Google Scholar
[13]
Zhang D W, Lei T C, Li F J. Laser cladding of stainless steel with Ni–Cr3C2 for improved wear performance. Wear 250(1-12): 1372‒1376 (2001)
Crossref Google Scholar
[14]
Nurminen J, Näkki J, Vuoristo P. Microstructure and properties of hard and wear resistant MMC coatings deposited by laser cladding. Int J Ref Meter & H Mater 27(2): 472‒478 (2009)
Crossref Google Scholar
[15]
Ignacio T, Cobley A J, Yi Z. Tribological performance of novel nickel-based composite coatings with lubricant particles. Friction 7: 169–180 (2019)
Crossref Google Scholar
[16]
Yun E, Lee S. Correlation of microstructure with hardness and wear resistance in Cr3C2/stainless steel surface composites fabricated by high-energy electron beam irradiation. Mat Sci Eng A 405(1‒2): 163‒172 (2005)
Crossref Google Scholar
[17]
Chen S Y, Nambiar S, Li Z, Osei E, Darko J, Zheng W P, Sun Z D, Liu P, Yeow J T W. Bismuth oxide-based nanocomposite for high-energy electron radiation shielding. J Mater Sci 54(4): 3023‒3034 (2019)
Crossref Google Scholar
[18]
Liu X B, Gu Y J. Plasma jet clad γ/Cr7C3 composite coating on steel. Mater Let 60(5): 577‒580 (2006)
Crossref Google Scholar
[19]
Geng Z, Hou S H, Shi G L, Duan D L, Li S. Tribological behaviour at various temperatures of WC-Co coatings prepared using different thermal spraying techniques. Tribol Int 104: 36‒44 (2016)
Crossref Google Scholar
[20]
Feng Z Q, Tang M Q, Liu Y Q, Yan Z W, Li G, Zhang R Z. In situ synthesis of TiC-TiN-reinforced Fe-base plasma cladding coatings. Surface Eng 34(4): 1‒7 (2017)
Crossref Google Scholar
[21]
Jin G, Li Y, Cui H W, Cui X F, Cai Z B. Microstructure and Tribological Properties of In Situ Synthesized TiN Reinforced Ni/Ti Alloy Clad Layer Prepared by Plasma Cladding Technique. J Mater Eng Perform 25(6): 2412‒2419 (2016)
Crossref Google Scholar
[22]
Zheng C, Liu Y H, Qin J, Chen C, Ji R J. Wear behavior of HVOF sprayed WC coating under water-in-oil fracturing fluid condition. Tribol Int 115: 28‒34 (2017)
Crossref Google Scholar
[23]
Sawant M S, Jain N K. Investigations on wear characteristics of Stellite coating by micro-plasma transferred arc powder deposition process. Wear 378‒379: 155‒64 (2017)
Crossref Google Scholar
[24]
Zhang Z Z, Yang M M, Yuan J Y, Guo F, Men X H. Friction and wear behaviors of MoS2-multi-walledcarbonnanotube hybrid reinforced polyurethane composite coating. Friction 7(4): 316–326 (2019)
Crossref Google Scholar
[25]
Raghunath C, Bhat M S, Rohatgi P K. In situ technique for synthesizing Fe-TiC composites. Scripta Metall Mater 32(4): 577‒582 (1995)
Crossref Google Scholar
[26]
Ballmes H, Klassen A, Rottmair C A, Singer R. Carbon long fiber reinforced aluminum matrix composites– Parameter studies and numerical simulations of the infiltration process. Adva Eng Mater 12(7): 577‒583 (2010)
Crossref Google Scholar
[27]
Sube T, Kommer M, Fenker M, Hader B, Albrecht J. Reduced friction on gamma-Mo2N coatings deposited by high power impulse magnetron sputtering on microstructured surfaces. Tribol Int 106: 41‒45 (2017)
Crossref Google Scholar
[28]
Jung C K, Jang J H, Han K S. Numerical Simulation of Infiltration and Solidification Processes for Squeeze Cast Al Composites with Parametric Study. Metall Mater Trans A 39(11): 2736‒2748 (2008)
Crossref Google Scholar
[29]
Ren Y Y, Zhang G S, Wei S Z, Li J W. Influence of thermite reaction on the microstructures and properties of cast-infiltration composite layer. Adv Mater Res 602‒604(5): 18‒22 (2012)
Crossref Google Scholar
[30]
Li X, Gao T F, Jiang C H, Huang R Z. Surface alloying of Au atoms on a Ni (110) surface: A theoretical study. IOP Conference Series Mater Sci Eng 275(1): 24‒26 (2017)
Crossref Google Scholar
[31]
Xu B, Yang J X, Feng C M. Microstructure and wear resistance of WC/high chromium cast iron composite layers. Mech Engineering Mater 23(4): 43‒45 (1999)
Google Scholar
[32]
Uskov I V. Improving the wear resistance of steel castings by strengthening the surface with silicon-carbide and chromium-car-bide powders. Sov J Fri Wear (2): 8 (1989)
Google Scholar
[33]
Ye F X, Hojamberdiev M, Xu Y H, Zhong L S, Zhao N N, Li Y P. Microstructure, microhardness and wear resistance of VCp/Fe surface composites fabricated in situ. Appl Surface Sci 280(8): 297‒303 (2013)
Crossref Google Scholar
[34]
Cao H T, Dong X P, Li W F, Pan Z, Wu X W, Huang Q W. Study on the microstructure and performance of ductile iron by PTA alloying high vanadium high-speed steel coating. Foundry 63(7): 637‒641 (2014)
Google Scholar
[35]
Yang T L, Chen Y, Li X B. Microanalysis of vanadium chromium casting infiltration layer on cast steel surface and research on dry sliding wear performance. Cast 57(1): 15‒19 (2008)
Google Scholar
[36]
Ray A K, Goswami B, Raj A, Singh MP. Studies on pyrometallurgy of vanadium bearing iron, steel and slag. J Metall Mater Sci 55(2): 99‒111 (2013)
Google Scholar
[37]
Chang K K, Yong C K, Park J I, Sunghak L, Nack J K, Jung S Y. Effects of alloying elements on microstructure, hardness, and fracture toughness of centrifugally cast high-speed steel rolls. Metall Mater Trans A 36(1): 87‒97 (2005)
Crossref Google Scholar
Friction
Volume 10 Issue 8,
August 2022
Pages 1166-1179
DOI: 10.1007/s40544-021-0515-3
Cite this article:
WANG F, XU L, WEI S, et al. Preparation and wear properties of high-vanadium alloy composite layer. Friction, 2022, 10(8): 1166-1179. https://doi.org/10.1007/s40544-021-0515-3

759

Views

27

Downloads

5

Crossref

5

Web of Science

7

Scopus

0

CSCD

Altmetrics
Received: 13 January 2020
Revised: 18 July 2020
Accepted: 30 March 2021
Published: 01 September 2021
© The author(s) 2021.

Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made.

The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.

To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
Return