AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
Home Friction Article
PDF (5.5 MB)
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Research Article | Open Access

Numerical analysis of three-dimensional thermo-elastic rolling contact under steady-state conditions

Yonghun YUJunho SUH( )
Department of Mechanical Engineering, Pusan National University, Busan SW7 2AZ, Republic of Korea
Show Author Information

Abstract

In this study, a three-dimensional thermo-elastic model that considers the interaction of mechanical and thermal deformation is developed using a semi-analytic method for steady-state rolling contact. Creepage types in all directions are considered in this model. For verification, the numerical analysis results of shear traction and temperature increase are compared separately with existing numerical results, and the consistency is confirmed. The analysis results include heat flux, temperature increase, contact pressure, and shear traction. Under severe rolling conditions, the thermal effect changes the behavior of the contact interface significantly. Furthermore, the effects of creepage, rolling speed, and conformity under different rolling and creep conditions are investigated.

References

[1]
Xi Y H, Almqvist A, Shi Y J, Mao J H, Larsson R. A complementarity problem-based solution procedure for 2D steady-state rolling contacts with dry friction. Tribol Trans 59(6):1031-1038 (2016)
[2]
Kanetani K, Mikami T, Ushioda K. Effect of retained austenite on sub-surface initiated spalling during rolling contact fatigue in carburized SAE4320 steel. ISIJ Int 60(8):1774-1783 (2020)
[3]
Foo C T, Omar B, Jalil A S. A review on recent wheel/rail interface friction management. J Phys: Conf Ser 1049:012009 (2018)
[4]
Johnson K L. Contact Mechanics. Cambridge (UK): Cambridge University Press, 1987.
[5]
Carter F W. On the action of a locomotive driving wheel. Proc Roy Soc A Math Phys Eng Sci 112(760):151-157 (1926)
[6]
Nowell D, Hills D A. Tractive rolling of dissimilar elastic cylinders. Int J Mech Sci 30(6):427-439 (1988)
[7]
Nowell D, Hills D A. Tractive rolling of tyred cylinders. Int J Mech Sci 30(12):945-957 (1988)
[8]
Bentall R H, Johnson K L. Slip in the rolling contact of two dissimilar elastic rollers. Int J Mech Sci 9(6):389-404 (1967)
[9]
Kalker J J. A minimum principle for the law of dry friction, with application to elastic cylinders in rolling contact—Part 1: Fundamentals—Application to steady rolling. J Appl Mech 38(4):875-880 (1971)
[10]
Johnson K L. The effect of a tangential contact force upon the rolling motion of an elastic sphere on a plane. J Appl Mech 25:339-346 (1958)
[11]
Johnson K L. The effect of spin upon the rolling motion of an elastic sphere on a plane. J Appl Mech 25:332-338 (1958)
[12]
Kalker J J. The computation of three-dimensional rolling contact with dry friction. Int J Numer Methods Eng 14(9):1293-1307 (1979)
[13]
Kalker J J. Numerical calculation of the elastic field in a half-space. Commun Appl Numer Methods 2(4):401-410 (1986)
[14]
Kalker J J, Johnson K L. Three-dimensional elastic bodies in rolling contact. J Appl Mech 60(1):255 (1993)
[15]
Wang Z J, Jin X Q, Keer L M, Wang Q. A numerical approach for analyzing three-dimensional steady-state rolling contact including creep using a fast semi-analytical method. Tribol Trans 55(4):446-457 (2012)
[16]
Polonsky I A, Keer L M. A numerical method for solving rough contact problems based on the multi-level multi- summation and conjugate gradient techniques. Wear 231(2):206-219 (1999)
[17]
Liu S B, Wang Q, Liu G. A versatile method of discrete convolution and FFT (DC-FFT) for contact analyses. Wear 243(1-2):101-111 (2000)
[18]
Xi Y H, Almqvist A, Shi Y J, Mao J H, Larsson R. Linear complementarity framework for 3D steady-state rolling contact problems including creepages with isotropic and anisotropic friction for circular hertzian contact. Tribol Trans 60(5):832-844 (2017)
[19]
Bogdanski S, Olzak M, Stupnicki J. Numerical stress analysis of rail rolling contact fatigue cracks. Wear 191(1-2):14-24 (1996)
[20]
Liu Y M, Liu L M, Mahadevan S. Analysis of subsurface crack propagation under rolling contact loading in railroad wheels using FEM. Eng Fract Mech 74(17):2659-2674 (2007)
[21]
Bijak-Żochowski M, Marek P. Residual stress in some elasto-plastic problems of rolling contact with friction. Int J Mech Sci 39(1): 15-21,23-32 (1997)
[22]
Jiang Y Y, Xu B Q, Sehitoglu H. Three-dimensional elastic- plastic stress analysis of rolling contact. J Tribol 124(4):699-708 (2002)
[23]
Xu B Q, Jiang Y Y. Elastic-plastic finite element analysis of partial slip rolling contact. J Tribol 124(1):20-26 (2002)
[24]
Pletz M, Meyer K A, Künstner D, Scheriau S, Daves W. Cyclic plastic deformation of rails in rolling/sliding contact- quasistatic FE calculations using different plasticity models. Wear 436-437:202992 (2019)
[25]
Jiang Y Y, Sehitoglu H. A model for rolling contact failure. Wear 224(1):38-49 (1999)
[26]
Srivastava J P, Sarkar P K, Meesala V R K, Ranjan V. Rolling contact fatigue life of rail for different slip conditions. Lat Am J Solids Struct 14(12):2243-2264 (2017)
[27]
Yang Z, Deng X Y, Li Z L. Numerical modeling of dynamic frictional rolling contact with an explicit finite element method. Tribol Int 129:214-231 (2019)
[28]
Lai V V, Chiello O, Brunel J F, Dufrénoy P. Full finite element models and reduction strategies for the simulation of friction-induced vibrations of rolling contact systems. J Sound Vib 444:197-215 (2019)
[29]
Yang L Q, Hu M, Zhao D M, Yang J, Zhou X. Thermo- mechanical analysis of train wheel-rail contact using a novel finite-element model. Ind Lubr Tribol 72(5):687-693 (2020)
[30]
Rodríguez-Tembleque L, Abascal R, Aliabadi M H. A boundary element formulation for wear modeling on 3D contact and rolling-contact problems. Int J Solids Struct 47(18-19):2600-2612 (2010)
[31]
Antaluca E, Nélias D. Contact fatigue analysis of a dented surface in a dry elastic-plastic circular point contact. Tribol Lett 29(2):139-153 (2008)
[32]
Haidari A, Hosseini-Tehrani P. Fatigue analysis of railway wheels under combined thermal and mechanical loads. J Therm Stress 37(1):34-50 (2014)
[33]
Ekberg A, Kabo E. Fatigue of railway wheels and rails under rolling contact and thermal loading—An overview. Wear 258(7-8):1288-1300 (2005)
[34]
Ertz M, Knothe K. Thermal stresses and shakedown in wheel/rail contact. Arch Appl Mech 72(10):715-729 (2003)
[35]
Böhmer A, Ertz M, Knothe K. Shakedown limit of rail surfaces including material hardening and thermal stresses. Fatigue Fract Eng Mater Struct 26(10):985-998 (2003)
[36]
Liao N T, Lin J F. Rolling-sliding analysis in ball bearing considering thermal effect. Tribol Trans 49(1):1-16 (2006)
[37]
Hao X, Yun X H, Han Q K. Thermal-fluid-solid coupling in thermal characteristics analysis of rolling bearing system under oil lubrication. J Tribol 142(3):031201 (2020)
[38]
Gao S, Chatterton S, Naldi L, Pennacchi P. Ball bearing skidding and over-skidding in large-scale angular contact ball bearings: Nonlinear dynamic model with thermal effects and experimental results. Mech Syst Signal Process 147:107120 (2021)
[39]
Liu G, Wang Q, Liu S B. A three-dimensional thermal- mechanical asperity contact model for two nominally flat surfaces in contact. J Tribol 123(3):595-602 (2001)
[40]
Liu S B, Wang Q, Harris S J. Surface normal thermoelastic displacement in moving rough contacts. J Tribol 125(4):862-868 (2003)
[41]
Yu H, Liu S, Wang Q J, Chung Y W. Influence of temperature-dependent yield strength on thermomechanical asperity contacts. Tribol Lett 17(2):155-164 (2004)
[42]
Liu S B, Wang Q. Transient thermoelastic stress fields in a half-space. J Tribol 125(1):33-43 (2003)
[43]
Chen W W, Wang Q J. Thermomechanical analysis of elastoplastic bodies in a sliding spherical contact and the effects of sliding speed, heat partition, and thermal softening. J Tribol 130(4):041402 (2008)
[44]
Zhang X, Wang Q J. Thermoelastic contact of layered materials with interfacial imperfection. Int J Mech Sci 186:105904 (2020)
[45]
Tian X, Kennedy F E. Prediction and measurement of surface temperature rise at the contact interface for oscillatory sliding. Proc Inst Mech Eng Part J: J Eng Tribol 209(1):41-51 (1995)
[46]
Tian X F, Kennedy F E Jr. Maximum and average flash temperatures in sliding contacts. J Tribol 116(1):167-174 (1994)
Friction
Pages 630-644
Cite this article:
YU Y, SUH J. Numerical analysis of three-dimensional thermo-elastic rolling contact under steady-state conditions. Friction, 2022, 10(4): 630-644. https://doi.org/10.1007/s40544-021-0525-1

700

Views

47

Downloads

6

Crossref

6

Web of Science

7

Scopus

1

CSCD

Altmetrics

Received: 13 February 2021
Revised: 14 April 2021
Accepted: 11 May 2021
Published: 05 April 2022
© The author(s) 2021
Return