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Research Article | Open Access

Experimental and modelling studies of the transient tribological behaviour of a two-phase lubricant under complex loading conditions

Xiao YANG1, Lemeng ZHANG1, Denis J. POLITIS2, Jie ZHANG1, Mohammad M. GHARBI3, David LEYVRAZ4, Liliang WANG1( )
Department of Mechanical Engineering, Imperial College London, London SW7 2AZ, UK
Department of Mechanical and Manufacturing Engineering, University of Cyprus, Nicosia 1678, Cyprus
Houghton Deutschland GmbH, Giselherstraße 57, Dortmund 44319, Germany
Novelis Switzerland SA, Novelis Innovation Center Sierre, Sierre CH-3960, Switzerland
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Abstract

The transient tribological phenomenon and premature lubricant breakdown have been widely observed in metal forming, leading to excessive friction at the contact interfaces. In this research, the transient tribological behaviour of a two-phase lubricant were studied under complex loading conditions, featuring abrupt interfacial temperature, contact load, and sliding speed changes, thus representing the severe interfacial conditions observed in warm/hot metal forming applications. The strong experimental evidence indicates that the evolution of friction was attributed to the physical diminution and chemical decomposition effects. As such, a visco-mechanochemical interactive friction model was developed to accurately predict the transient tribological behaviour of the two-phase lubricant under complex loading conditions. The new friction model exhibited close agreements between the modelling and experimental results.

Keywords

visco-mechanochemical interactive friction modelcomplex loading conditionstransient tribological behaviourstwo-phase lubricant

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Friction
Volume 10 Issue 6,
June 2022
Pages 911-926
DOI: 10.1007/s40544-021-0542-0
Cite this article:
YANG X, ZHANG L, POLITIS DJ, et al. Experimental and modelling studies of the transient tribological behaviour of a two-phase lubricant under complex loading conditions. Friction, 2022, 10(6): 911-926. https://doi.org/10.1007/s40544-021-0542-0

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Received: 06 April 2021
Revised: 21 June 2021
Accepted: 19 July 2021
Published: 15 December 2021
© The author(s) 2021.

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