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Full Length Article | Open Access

A novel method of water bath heating assisted small ball-end magnetorheological polishing for hemispherical shell resonators

Jinchuan TIANa, Mingjun CHENb, Jian CHENGa, Henan LIUa( )
State Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, China
Center for Precision Engineering, Harbin Institute of Technology, Harbin 150001, China
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Abstract

Hemispherical shell resonator (HSR) is the core component of hemispherical resonator gyro. It is a ψ-shaped small-bore complex component with minimum curvature radius less than 3 mm. Thus, traditional polishing methods are difficult to polish it. Small ball-end magnetorheological polishing method can polish the small components with complicated three-dimensional surface and obtain non-destructive surface. Therefore, this method is suitable for polishing HSR. However, the material removal rate of the ordinary small ball-end magnetorheological polishing is low, leading to long polishing time and low output of HSR. To solve this problem, a water bath heating assisted small ball-end magnetorheological polishing method is proposed in this research. The influence rule of processing parameters on the material removal rate is studied experimentally. A set of optimal processing parameters is obtained to maximize the material removal rate. Compared with the ordinary method, the material removal rate of the new method can be improved by 143%. Subsequently, an HSR is polished by the new method. The results show that the polishing time can be reduced by 55%, and the polished surface roughness can reach 7.7 nm. The new method has the great potential to be used in actual production to improve the polishing efficiency of HSR.

Keywords

OptimizationMaterial removal rateHemispherical shell resonatorMagnetorheological fluid temperatureSmall ball-end magnetorheological polishing

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Chinese Journal of Aeronautics
Volume 36 Issue 12,
December 2023
Pages 451-460
DOI: 10.1016/j.cja.2023.05.003
Cite this article:
TIAN J, CHEN M, CHENG J, et al. A novel method of water bath heating assisted small ball-end magnetorheological polishing for hemispherical shell resonators. Chinese Journal of Aeronautics, 2023, 36(12): 451-460. https://doi.org/10.1016/j.cja.2023.05.003

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Received: 04 December 2022
Revised: 25 December 2022
Accepted: 18 March 2023
Published: 12 May 2023
© 2023 Chinese Society of Aeronautics and Astronautics.

This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
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