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Topical Review | Open Access

An overview of laser-based multiple metallic material additive manufacturing: from macro- to micro-scales

Chao Wei, Zhizhou Zhang, Dongxu Cheng, Zhe Sun, Menghui Zhu, Lin Li
Laser Processing Research Centre, Department of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL, United Kingdom
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Abstract

Additive manufacturing (AM) is an emerging customized three-dimensional (3D) functional product fabrication technology. It provides a higher degree of design freedom, reduces manufacturing steps, cost and production cycles. However, existing metallic component 3D printing techniques are mainly for the manufacture of single material components. With the increasing commercial applications of AM technologies, the need for 3D printing of more than one type of dissimilar materials in a single component increases. Therefore, investigations on multi-material AM (MMAM) emerge over the past decade. Lasers are currently widely used for the AM of metallic components where high temperatures are involved. Here we report the progress and trend in laser-based macro- and micro-scale AM of multiple metallic components. The methods covered in this paper include laser powder bed fusion, laser powder directed energy deposition, and laser-induced forward transfer for MMAM applications. The principles and process/material characteristics are described. Potential applications and challenges are discussed. Finally, future research directions and prospects are proposed.

Keywords

lasermulti-materialsmetalmacromicrolaser powder bed fusionlaser metal depositionlaser-induced forward transfer

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International Journal of Extreme Manufacturing
Volume 3 Issue 1,
March 2021
Pages 012003-012003
DOI: 10.1088/2631-7990/abce04
Cite this article:
Wei C, Zhang Z, Cheng D, et al. An overview of laser-based multiple metallic material additive manufacturing: from macro- to micro-scales. International Journal of Extreme Manufacturing, 2021, 3(1): 012003. https://doi.org/10.1088/2631-7990/abce04

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Received: 15 August 2020
Revised: 23 October 2020
Accepted: 24 November 2020
Published: 18 December 2020
© 2020 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
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