AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
PDF (3.8 MB)
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Topical Review | Open Access

Ultrafast synthetic strategies under extreme heating conditions toward single-atom catalysts

Guanchao HeMinmin YanHaisheng GongHuilong Fei ( )Shuangyin Wang( )
State Key Laboratory for Chemo/Biosensing and Chemometrics, Advanced Catalytic Engineering Research Centre of the Ministry of Education, and College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082, People’s Republic of China
Show Author Information

Abstract

Dispersing atomic metals on substrates provides an ideal method to maximize metal utilization efficiency, which is important for the production of cost-effective catalysts and the atomic-level control of the electronic structure. However, due to the high surface energy, individual single atoms tend to migrate and aggregate into nanoparticles during preparation and catalytic operation. In the past few years, various synthetic strategies based on ultrafast thermal activation toward the effective preparation of single-atom catalysts (SACs) have emerged, which could effectively solve the aggregation issue. Here, we highlight and summarize the latest developments in various ultrafast synthetic strategy with rapid energy input by heating shockwave and instant quenching for the synthesis of SACs, including Joule heating, microwave heating, solid-phase laser irradiation, flame-assisted method, arc-discharge method and so on, with special emphasis on how to achieve the uniform dispersion of single metal atoms at high metal loadings as well as the suitability for scalable production. Finally, we point out the advantages and disadvantages of the ultrafast heating strategies as well as the trends and challenges of future developments.

References

[1]

Lang R, Du X R, Huang Y K, Jiang X Z, Zhang Q, Guo Y L, Liu K P, Qiao B T, Wang A Q and Zhang T 2020 Single-atom catalysts based on the metal-oxide interaction Chem. Rev. 120 11986–2043

[2]

Fei H L, Dong J C, Chen D L, Hu T D, Duan X D, Shakir I, Huang Y and Duan X F 2019 Single atom electrocatalysts supported on graphene or graphene-like carbons Chem. Soc. Rev. 48 5207–41

[3]

Yang X F, Wang A Q, Qiao B T, Li J, Liu J Y and Zhang T 2013 Single-atom catalysts: a new frontier in heterogeneous catalysis Acc. Chem. Res. 46 1740–8

[4]

Li Z J, Wang D H, Wu Y E and Li Y D 2018 Recent advances in the precise control of isolated single-site catalysts by chemical methods Natl Sci. Rev. 5 673–89

[5]

Fu Q, Saltsburg H and Flytzani-Stephanopoulos M 2003 Active nonmetallic Au and Pt species on ceria-based water-gas shift catalysts Science 301 935–8

[6]

Hackett S F J, Brydson R M, Gass M H, Harvey I, Newman A D, Wilson K and Lee A F 2007 High-activity, single-site mesoporous Pd/Al2O3 catalysts for selective aerobic oxidation of allylic alcohols Angew. Chem., Int. Ed. 46 8593–6

[7]

Qiao B T, Wang A Q, Yang X F, Allard L F, Jiang Z, Cui Y T, Liu J Y, Li J and Zhang T 2011 Single-atom catalysis of CO oxidation using Pt1/FeOx Nat. Chem. 3 634–41

[8]

Peng Y, Lu B Z and Chen S W 2018 Carbon-supported single atom catalysts for electrochemical energy conversion and storage Adv. Mater. 30 1801995

[9]

Xi J B, Jung H S, Xu Y, Xiao F, Bae J W and Wang S 2021 Synthesis strategies, catalytic applications, and performance regulation of single-atom catalysts Adv. Funct. Mater. 31 2008318

[10]

Liu J Y 2017 Catalysis by supported single metal atoms ACS Catal. 7 34–59

[11]

Shi Y S, Zhao C Y, Wei H S, Guo J H, Liang S X, Wang A Q, Zhang T, Liu J Y and Ma T L 2014 Single-atom catalysis in mesoporous photovoltaics: the principle of utility maximization Adv. Mater. 26 8147–53

[12]

Zhang W and Zheng W T 2016 Single atom excels as the smallest functional material Adv. Funct. Mater. 26 2988–93

[13]

Mitchell S, Vorobyeva E and Pérez-Ramírez J 2018 The multifaceted reactivity of single-atom heterogeneous catalysts Angew. Chem., Int. Ed. 57 15316–29

[14]

Zhu C Z, Fu S F, Shi Q R, Du D and Lin Y H 2017 Single-atom electrocatalysts Angew. Chem., Int. Ed. 56 13944–60

[15]

Li X Y, Rong H P, Zhang J T, Wang D S and Li Y D 2020 Modulating the local coordination environment of single-atom catalysts for enhanced catalytic performance Nano Res. 13 1842–55

[16]

Wang J, Li Z J, Wu Y E and Li Y D 2018 Fabrication of single-atom catalysts with precise structure and high metal loading Adv. Mater. 30 1801649

[17]

Liu J J et al 2021 Edge-hosted Fe–N3 sites on a multiscale porous carbon framework combining high intrinsic activity with efficient mass transport for oxygen reduction Chem. Catal. 1 1291–307

[18]

Liu J J, Gong Z C, Yan M M, He G C, Gong H S, Ye G L and Fei H L 2022 Electronic structure regulation of single-atom catalysts for electrochemical oxygen reduction to H2O2 Small 18 2103824

[19]

Zhang B, Zheng Y J, Ma T, Yang C D, Peng Y F, Zhou Z H, Zhou M, Li S, Wang Y H and Cheng C 2021 Designing MOF nanoarchitectures for electrochemical water splitting Adv. Mater. 33 2006042

[20]

Xiong H F, Datye A K and Wang Y 2021 Thermally stable single-atom heterogeneous catalysts Adv. Mater. 33 2004319

[21]

Qiao B T, Liang J X, Wang A Q, Xu C Q, Li J, Zhang T and Liu J Y 2015 Ultrastable single-atom gold catalysts with strong covalent metal-support interaction (CMSI) Nano Res. 8 2913–24

[22]

Hansen T W, DeLaRiva A T, Challa S R and Datye A K 2013 Sintering of catalytic nanoparticles: particle migration or Ostwald ripening? Acc. Chem. Res. 46 1720–30

[23]

Ouyang R H, Liu J X and Li W X 2013 Atomistic theory of Ostwald ripening and disintegration of supported metal particles under reaction conditions J. Am. Chem. Soc. 135 1760–71

[24]

Wan C Z and Duan X F 2019 Microwave shock synthesis beyond thermodynamic equilibrium Matter 1 555–7

[25]

Giugni A 2019 Non-locality by nanoconfinement Nat. Nanotechnol. 14 814–5

[26]

Yao Y G et al 2019 High temperature shockwave stabilized single atoms Nat. Nanotechnol. 14 851–7

[27]

Du C F, Sun X L, Yu H, Fang W, Jing Y, Wang Y H, Li S Q, Liu X H and Yan Q Y 2020 V4C3Tx MXene: a promising active substrate for reactive surface modification and the enhanced electrocatalytic oxygen evolution activity InfoMat 2 950–9

[28]

Peng Y D, Cao J Y, Sha Y, Yang W J, Li L and Liu Z 2021 Laser solid-phase synthesis of single-atom catalysts Light Sci. Appl. 10 168

[29]

O'Neill B J, Jackson D H K, Lee J, Canlas C, Stair P C, Marshall C L, Elam J W, Kuech T F, Dumesic J A and Huber G W 2015 Catalyst design with atomic layer deposition ACS Catal. 5 1804–25

[30]

Cheng N C and Sun X L 2017 Single atom catalyst by atomic layer deposition technique Chin. J. Catal. 38 1508–14

[31]

Chen Y X, Huang Z W, Ma Z, Chen J M and Tang X F 2017 Fabrication, characterization, and stability of supported single-atom catalysts Catal. Sci. Technol. 7 4250–8

[32]

Zhang L Z et al 2018 Graphene defects trap atomic Ni species for hydrogen and oxygen evolution reactions Chem 4 285–97

[33]

Long Y P et al 2021 Hedgehog artificial macrophage with atomic-catalytic centers to combat drug-resistant bacteria Nat. Commun. 12 6143

[34]

Gao Y et al 2021 Activity trends and mechanisms in peroxymonosulfate-assisted catalytic production of singlet oxygen over atomic metal-N-C catalysts Angew. Chem., Int. Ed. 60 22513–21

[35]

Li S, Chen B B, Wang Y, Ye M Y, van Aken P A, Cheng C and Thomas A 2021 Oxygen-evolving catalytic atoms on metal carbides Nat. Mater. 20 1240–7

[36]

Liu L C, Meira D M, Arenal R, Concepcion P, Puga A V and Corma A 2019 Determination of the evolution of heterogeneous single metal atoms and nanoclusters under reaction conditions: which are the working catalytic sites? ACS Catal. 9 10626–39

[37]

Ji S F, Chen Y J, Wang X L, Zhang Z D, Wang D S and Li Y D 2020 Chemical synthesis of single atomic site catalysts Chem. Rev. 120 11900–55

[38]

Hu Y F, Li H X, Li Z S, Li B L, Wang S Y, Yao Y C and Yu C L 2021 Progress in batch preparation of single-atom catalysts and application in sustainable synthesis of fine chemicals Green Chem. 23 8754–94

[39]

Wang A Q, Li J and Zhang T 2018 Heterogeneous single-atom catalysis Nat. Rev. Chem. 2 65–81

[40]

Wang Y X et al 2020 Advanced electrocatalysts with single-metal-atom active sites Chem. Rev. 120 12217–314

[41]

Ma Y F, Chi B L, Liu W, Cao L N, Lin Y, Zhang X H, Ye X X, Wei S Q and Lu J L 2019 Tailoring of the proximity of platinum single atoms on CeO2 using phosphorus boosts the hydrogenation activity ACS Catal. 9 8404–12

[42]

Qin R X, Liu K L, Wu Q Y and Zheng N F 2020 Surface coordination chemistry of atomically dispersed metal catalysts Chem. Rev. 120 11810–99

[43]

Yao Y G et al 2018 Carbothermal shock synthesis of high-entropy-alloy nanoparticles Science 359 1489–94

[44]

Gong H S et al 2022 Low-coordinated Co–N–C on oxygenated graphene for efficient electrocatalytic H2O2 production Adv. Funct. Mater. 32 2106886

[45]

Meng R W et al 2021 An oxygenophilic atomic dispersed Fe–N–C catalyst for lean-oxygen seawater batteries Adv. Energy Mater. 11 2100683

[46]

Jia C et al 2021 Nitrogen vacancy induced coordinative reconstruction of single-atom Ni catalyst for efficient electrochemical CO2 reduction Adv. Funct. Mater. 31 2107072

[47]

Ye S H et al 2019 Highly stable single Pt atomic sites anchored on aniline-stacked graphene for hydrogen evolution reaction Energy Environ. Sci. 12 1000–7

[48]

Noh W Y, Kim E M, Kim K Y, Kim J H, Jeong H Y, Sharma P, Lee G, Jang J W, Joo S H and Lee J S 2020 Immobilizing single atom catalytic sites onto highly reduced carbon hosts: fe–N4/CNT as a durable oxygen reduction catalyst for Na–air batteries J. Mater. Chem. A 8 18891–902

[49]

Li Q D et al 2020 Microwave-enabled incorporation of single atomic Cu catalytic sites in holey graphene: unifying structural requirements of a carbon matrix for simultaneous achievement of high activity and long-term durability ACS Appl. Energy Mater. 3 8266–75

[50]

Fei H L et al 2018 Microwave-assisted rapid synthesis of graphene-supported single atomic metals Adv. Mater. 30 1802146

[51]

Bi Q Y, Yuan X T, Lu Y, Wang D, Huang J, Si R, Sui M L and Huang F Q 2020 One-step high-temperature-synthesized single-atom platinum catalyst for efficient selective hydrogenation Research 2020 9140841

[52]

Jiang D et al 2021 Tailoring the local environment of platinum in single-atom Pt1/CeO2 catalysts for robust low-temperature CO oxidation Angew. Chem., Int. Ed. 60 26054–62

[53]

Lu Q, Wu H, Zheng X R, Chen Y N, Rogach A L, Han X P, Deng Y D and Hu W B 2021 Encapsulating cobalt nanoparticles in interconnected N-doped hollow carbon nanofibers with enriched Co–N–C moiety for enhanced oxygen electrocatalysis in Zn-air batteries Adv. Sci. 8 2101438

[54]

Du J Y, Wu G, Liang K, Yang J, Zhang Y D, Lin Y, Zheng X S, Yu Z Q, Wu Y E and Hong X 2021 Rapid controllable synthesis of atomically dispersed Co on carbon under high voltage within one minute Small 17 2007264

[55]

Xi D W et al 2021 Limiting the uncoordinated N species in M–Nx single-atom catalysts toward electrocatalytic CO2 reduction in broad voltage range Adv. Mater. 2104090

[56]

Xing L L, Liu R, Gong Z C, Liu J J, Liu J B, Gong H S,Huang K and Fei H L 2021 Ultrafast Joule heating synthesisof hierarchically porous graphene-based Co–N–Csingle-atom monoliths Nano Res. (https://doi.org/10.1007/s12274-021-4046-z)

[57]

Li J Z, Li H, Xie W F, Li S J, Song Y K, Fan K, Lee J Y and Shao M F 2022 Flame-assisted synthesis of O-coordinated single-atom catalysts for efficient electrocatalytic oxygen reduction and hydrogen evolution reaction Small Methods 6 2101324

[58]

Wyss K M, Luong D X and Tour J M 2022 Large-scale syntheses of 2D materials: flash Joule heating and other methods Adv. Mater. 34 2106970

[59]

Yang C P, Yao Y G, He S M, Xie H, Hitz E and Hu L B 2017 Ultrafine silver nanoparticles for seeded lithium deposition toward stable lithium metal anode Adv. Mater. 29 1702714

[60]

Li Y J et al 2017 In situ, fast, high-temperature synthesis of nickel nanoparticles in reduced graphene oxide matrix Adv. Energy Mater. 7 1601783

[61]

Murakami R K and Villas-Boas V 1999 Nanocrystalline magnetic materials obtained by flash annealing Mater. Res. 2 67–73

[62]

Cologna M, Rashkova B and Raj R 2010 Flash sintering of nanograin zirconia in <5 s at 850 ℃ J. Am. Ceram. Soc. 93 3556–9

[63]

Fujita J I, Nakazawa S, Ichihashi T, Ishida M, Kaito T and Matsui S 2007 Graphitic tube transformation of FIB-CVD pillar by Joule heating with flash discharge Microelectron. Eng. 84 1507–10

[64]

Song X Z, Li N, Zhang H, Wang L, Yan Y J, Wang H, Wang L Y and Bian Z Y 2020 Graphene-supported single nickel atom catalyst for highly selective and efficient hydrogen peroxide production ACS Appl. Mater. Interfaces 12 17519–27

[65]

He X H et al 2020 Mechanochemical kilogram-scale synthesis of noble metal single-atom catalysts Cell Rep. Phys. Sci. 1 100004

[66]

Gao J J et al 2020 Enabling direct H2O2 production in acidic media through rational design of transition metal single atom catalyst Chem 6 658–74

[67]

Long G F, Wan K, Liu M Y, Liang Z X, Piao J H and Tsiakaras P 2017 Active sites and mechanism on nitrogen-doped carbon catalyst for hydrogen evolution reaction J. Catal. 348 151–9

[68]

Liu Y M, Yu H T, Quan X, Chen S, Zhao H M and Zhang Y B 2014 Efficient and durable hydrogen evolution electrocatalyst based on nonmetallic nitrogen doped hexagonal carbon Sci. Rep. 4 6843

[69]

Jin Q Y, Ren B W, Cui H and Wang C X 2021 Nitrogen and cobalt Co-doped carbon nanotube films as binder-free trifunctional electrode for flexible zinc-air battery and self-powered overall water splitting Appl. Catal. B 283 119643

[70]

Ma T Y, Dai S and Qiao S Z 2016 Self-supported electrocatalysts for advanced energy conversion processes Mater. Today 19 265–73

[71]

Liu R et al 2021 Design of aligned porous carbon films with single-atom Co–N–C sites for high-current-density hydrogen generation Adv. Mater. 33 2103533

[72]

Son H J, Kim M J and Ahn S H 2021 Monolithic Co–N–C membrane integrating Co atoms and clusters as a self-supporting multi-functional electrode for solid-state zinc-air batteries and self-powered water splitting Chem. Eng. J. 414 128739

[73]

Cai G R, Zhang W, Jiao L, Yu S H and Jiang H L 2017 Template-directed growth of well-aligned MOF arrays and derived self-supporting electrodes for water splitting Chem 2 791–802

[74]

Qiao H Y et al 2021 Scalable synthesis of high entropy alloy nanoparticles by microwave heating ACS Nano 15 14928–37

[75]

Xu S M et al 2019 Uniform, scalable, high-temperature microwave shock for nanoparticle synthesis through defect engineering Matter 1 759–69

[76]

Voiry D, Yang J, Kupferberg J, Fullon R, Lee C, Jeong H Y, Shin H S and Chhowalla M 2016 High-quality graphene via microwave reduction of solution-exfoliated graphene oxide Science 353 1413–6

[77]

Xu S M et al 2017 Universal, in situ transformation of bulky compounds into nanoscale catalysts by high-temperature pulse Nano Lett. 17 5817–22

[78]

Gong Z C et al 2021 Constructing a graphene-encapsulated amorphous/crystalline heterophase NiFe alloy by microwave thermal shock for boosting the oxygen evolution reaction ACS Catal. 11 12284–92

[79]

Liu R Z, Zhang Y, Ning Z J and Xu Y X 2017 A catalytic microwave process for superfast preparation of high-quality reduced graphene oxide Angew. Chem., Int. Ed. 56 15677–82

[80]

Liu Z, Zhang X Y, Poyraz S, Surwade S P and Manohar S K 2010 Oxidative template for conducting polymer nanoclips J. Am. Chem. Soc. 132 13158–9

[81]

Lin Y, Baggett D W, Kim J W, Siochi E J and Connell J W 2011 Instantaneous formation of metal and metal oxide nanoparticles on carbon nanotubes and graphene via solvent-free microwave heating ACS Appl. Mater. Interfaces 3 1652–64

[82]

Poyraz S, Zhang L, Schroder A and Zhang X Y 2015 Ultrafast microwave welding/reinforcing approach at the interface of thermoplastic materials ACS Appl. Mater. Interfaces 7 22469–77

[83]

Tian Y R, Yang X, Nautiyal A, Zheng Y Y, Guo Q P, Luo J J and Zhang X Y 2019 One-step microwave synthesis of MoS2/MoO3@graphite nanocomposite as an excellent electrode material for supercapacitors Adv. Compos. Hybrid Mater. 2 151–61

[84]

Liu Z et al 2011 Poptube approach for ultrafast carbon nanotube growth Chem. Commun. 47 9912–4

[85]

Zhang X Y and Manohar S K 2006 Microwave synthesis of nanocarbons from conducting polymers Chem. Commun. 23 2477–9

[86]

Bi Y H, Nautiyal A, Zhang H P, Luo J J and Zhang X Y 2018 One-pot microwave synthesis of NiO/MnO2 composite as a high-performance electrode material for supercapacitors Electrochim. Acta 260 952–8

[87]

Liu K, Li Z H, Xie W F, Li J B, Rao D M, Shao M F, Zhang B S and Wei M 2018 Oxygen-rich carbon nanotube networks for enhanced lithium metal anode Energy Storage Mater. 15 308–14

[88]

Vander Wal R L, Ticich T M and Curtis V E 2000 Flame synthesis of metal-catalyzed single-wall carbon nanotubes J. Phys. Chem. A 104 7209–17

[89]

Xiong X H, Zhao P, Ren R, Cui X and Ji S D 2019 Flame-synthesis of carbon nanotube forests on metal mesh structure: dependence, morphology, and application Nanomaterials 9 1188

[90]

Han S, Yang J, Li X F, Li W, Zhang X T, Koratkar N and Yu Z Z 2020 Flame synthesis of superhydrophilic carbon nanotubes/Ni foam decorated with Fe2O3 nanoparticles for water purification via solar steam generation ACS Appl. Mater. Interfaces 12 13229–38

[91]

Liu Y J, Li P, Wang F, Fang W Z, Xu Z, Gao W W and Gao C 2019 Rapid roll-to-roll production of graphene films using intensive Joule heating Carbon 155 462–8

[92]

Qiao Y, Chen C J, Liu Y, Liu Y F, Dong Q, Yao Y G, Wang X Z, Shao Y Y, Wang C and Hu L B 2021 Continuous fly-through high-temperature synthesis of nanocatalysts Nano Lett. 21 4517–23

[93]

Xiong G W, Jia J, Zhao L L, Liu X Y, Zhang X L, Liu H and Zhou W J 2021 Non-thermal radiation heating synthesis of nanomaterials Sci. Bull. 66 386–406

International Journal of Extreme Manufacturing
Pages 032003-032003
Cite this article:
He G, Yan M, Gong H, et al. Ultrafast synthetic strategies under extreme heating conditions toward single-atom catalysts. International Journal of Extreme Manufacturing, 2022, 4(3): 032003. https://doi.org/10.1088/2631-7990/ac670b

357

Views

7

Downloads

19

Crossref

20

Web of Science

19

Scopus

0

CSCD

Altmetrics

Received: 27 January 2022
Revised: 14 March 2022
Accepted: 11 April 2022
Published: 29 April 2022
© 2022 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

Return