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Topical Review | Open Access

Electrostatic atomization minimum quantity lubrication machining: from mechanism to application

Wenhao Xu1Changhe Li1( )Yanbin Zhang2( )Hafiz Muhammad Ali3Shubham Sharma4Runze Li5Min Yang1Teng Gao1Mingzheng Liu1Xiaoming Wang1Zafar Said6Xin Liu7Zongming Zhou8
School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, People’s Republic of China
State Key Laboratory of Ultra-Precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, People’s Republic of China
Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia
Department of Mechanical Engineering, IK Gujral Punjab Technical University, Punjab 144603, India
Department of Biomedical Engineering, University of Southern California, Los Angeles, CA 90089–1111, United States of America
College of Engineering, University of Sharjah, Sharjah 27272, United Arab Emirates
School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, People’s Republic of China
Hanergy (Qingdao) Lubrication Technology Co. LTD, Qingdao 266520, People’s Republic of China
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Abstract

Metal cutting fluids (MCFs) under flood conditions do not meet the urgent needs of reducing carbon emission. Biolubricant-based minimum quantity lubrication (MQL) is an effective alternative to flood lubrication. However, pneumatic atomization MQL has poor atomization properties, which is detrimental to occupational health. Therefore, electrostatic atomization MQL requires preliminary exploratory studies. However, systematic reviews are lacking in terms of capturing the current research status and development direction of this technology. This study aims to provide a comprehensive review and critical assessment of the existing understanding of electrostatic atomization MQL. This research can be used by scientists to gain insights into the action mechanism, theoretical basis, machining performance, and development direction of this technology. First, the critical equipment, eco-friendly atomization media (biolubricants), and empowering mechanisms of electrostatic atomization MQL are presented. Second, the advanced lubrication and heat transfer mechanisms of biolubricants are revealed by quantitatively comparing MQL with MCF-based wet machining. Third, the distinctive wetting and infiltration mechanisms of electrostatic atomization MQL, combined with its unique empowering mechanism and atomization method, are compared with those of pneumatic atomization MQL. Previous experiments have shown that electrostatic atomization MQL can reduce tool wear by 42.4% in metal cutting and improve the machined surface Ra by 47% compared with pneumatic atomization MQL. Finally, future development directions, including the improvement of the coordination parameters and equipment integration aspects, are proposed.

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International Journal of Extreme Manufacturing
Pages 042003-042003
Cite this article:
Xu W, Li C, Zhang Y, et al. Electrostatic atomization minimum quantity lubrication machining: from mechanism to application. International Journal of Extreme Manufacturing, 2022, 4(4): 042003. https://doi.org/10.1088/2631-7990/ac9652

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Received: 06 August 2022
Revised: 07 September 2022
Accepted: 28 September 2022
Published: 13 October 2022
© 2022 The Author(s).

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