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Topical Review | Open Access

Laser powder bed fusion additive manufacturing of NiTi shape memory alloys: a review

Shuaishuai Wei1Jinliang Zhang1Lei Zhang1,2Yuanjie Zhang1Bo Song1 ( )Xiaobo Wang1Junxiang Fan1Qi Liu3Yusheng Shi1
State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, People’s Republic of China
Department of Mechanical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong, People’s Republic of China
Science and Technology on Power Beam Processes Laboratory, Beijing Key Laboratory of High Power Beam Additive Manufacturing Technology and Equipment, Aeronautical Key Laboratory for Additive Manufacturing Technologies, AVIC Manufacturing Technology Institute, Beijing 100024, People’s Republic of China
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Abstract

NiTi alloys have drawn significant attentions in biomedical and aerospace fields due to their unique shape memory effect (SME), superelasticity (SE), damping characteristics, high corrosion resistance, and good biocompatibility. Because of the unsatisfying processabilities and manufacturing requirements of complex NiTi components, additive manufacturing technology, especially laser powder bed fusion (LPBF), is appropriate for fabricating NiTi products. This paper comprehensively summarizes recent research on the NiTi alloys fabricated by LPBF, including printability, microstructural characteristics, phase transformation behaviors, lattice structures, and applications. Process parameters and microstructural features mainly influence the printability of LPBF-processed NiTi alloys. The phase transformation behaviors between austenite and martensite phases, phase transformation temperatures, and an overview of the influencing factors are summarized in this paper. This paper provides a comprehensive review of the mechanical properties with unique strain-stress responses, which comprise tensile mechanical properties, thermomechanical properties (e.g. critical stress to induce martensitic transformation, thermo-recoverable strain, and SE strain), damping properties and hardness. Moreover, several common structures (e.g. a negative Poisson’s ratio structure and a diamond-like structure) are considered, and the corresponding studies are summarized. It illustrates the various fields of application, including biological scaffolds, shock absorbers, and driving devices. In the end, the paper concludes with the main achievements from the recent studies and puts forward the limitations and development tendencies in the future.

International Journal of Extreme Manufacturing
Article number: 032001
Cite this article:
Wei S, Zhang J, Zhang L, et al. Laser powder bed fusion additive manufacturing of NiTi shape memory alloys: a review. International Journal of Extreme Manufacturing, 2023, 5(3): 032001. https://doi.org/10.1088/2631-7990/acc7d9

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Received: 09 September 2022
Revised: 08 January 2023
Accepted: 27 March 2023
Published: 10 May 2023
© 2023 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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