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Paper | Open Access

Simultaneous multi-material embedded printing for 3D heterogeneous structures

Ziqi Gao1,2,4Jun Yin1,2,4Peng Liu1,2Qi Li1,2Runan Zhang3Huayong Yang1,2Hongzhao Zhou1,2 ( )
State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310058, People’s Republic of China
School of Mechanical Engineering, Zhejiang University, Hangzhou 310058, People’s Republic of China
Department of Mechanical Engineering, Centre for Power Transmission and Motion Control, University of Bath, Bath BA2 7AY, United Kingdom

4 These authors contributed equally as first authors.

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Abstract

In order to mimic the natural heterogeneity of native tissue and provide a better microenvironment for cell culturing, multi-material bioprinting has become a common solution to construct tissue models in vitro. With the embedded printing method, complex 3D structure can be printed using soft biomaterials with reasonable shape fidelity. However, the current sequential multi-material embedded printing method faces a major challenge, which is the inevitable trade-off between the printed structural integrity and printing precision. Here, we propose a simultaneous multi-material embedded printing method. With this method, we can easily print firmly attached and high-precision multilayer structures. With multiple individually controlled nozzles, different biomaterials can be precisely deposited into a single crevasse, minimizing uncontrolled squeezing and guarantees no contamination of embedding medium within the structure. We analyse the dynamics of the extruded bioink in the embedding medium both analytically and experimentally, and quantitatively evaluate the effects of printing parameters including printing speed and rheology of embedding medium, on the 3D morphology of the printed filament. We demonstrate the printing of double-layer thin-walled structures, each layer less than 200 μm, as well as intestine and liver models with 5% gelatin methacryloyl that are crosslinked and extracted from the embedding medium without significant impairment or delamination. The peeling test further proves that the proposed method offers better structural integrity than conventional sequential printing methods. The proposed simultaneous multi-material embedded printing method can serve as a powerful tool to support the complex heterogeneous structure fabrication and open unique prospects for personalized medicine.

International Journal of Extreme Manufacturing
Article number: 035001
Cite this article:
Gao Z, Yin J, Liu P, et al. Simultaneous multi-material embedded printing for 3D heterogeneous structures. International Journal of Extreme Manufacturing, 2023, 5(3): 035001. https://doi.org/10.1088/2631-7990/acd285

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Received: 29 December 2022
Revised: 08 February 2023
Accepted: 03 May 2023
Published: 16 May 2023
© 2023 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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