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Paper | Open Access

Development of a roll-to-roll high-speed laser micro processing machine for preparing through-holed anodes and cathodes of lithium-ion batteries

Mitsuru Yamada1Naohiko Soma2Masaya Tsuta3Susumu Nakamura3Nobuo Ando4Futoshi Matsumoto1,4 ( )
Department of Materials and Life Chemistry, Kanagawa University, 3-27-1, Rokkakubashi, Kanagawa-ku, Yokohama, Kanagawa 221-8686, Japan
Wired Co., Ltd, 2-4-15 kitashinbo, Sanjo, Niigata 955-0861, Japan
Department of Electrical and Electronic Systems Engineering, National Institute of Technology, Nagaoka College, 888 Nishikatakai, Nagaoka, Niigata 940-8532, Japan
Research Institute for Engineering, Kanagawa University, 3-27-1, Rokkakubashi, Kanagawa-ku, Yokohama, Kanagawa 221-8686, Japan
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Abstract

Aiming to improve the battery performance of lithium-ion batteries (LIBs), modification of the cathodes and anodes of LIBs using laser beams to prepare through-holes, non-through-holes or ditches arranged in grid and line patterns has been proposed by many researchers and engineers. In this study, a laser processing system attached to rollers, which realizes this modification without large changes in the present mass-production system, was developed. The laser system apparatus comprises roll-to-roll equipment and laser equipment. The roll-to-roll equipment mainly consists of a hollow cylinder with openings on its circumferential surface. Cathode and anode electrodes for LIBs are wound around the cylinder in the longitudinal direction of the electrodes. A pulsed beam reflected from the central axis of the cylinder can continuously open a large number of through-holes in the thin electrodes. Through-holes were formed at a rate of 100 000 holes per second on lithium iron phosphate cathodes and graphite anodes with this system. The through-holed cathodes and anodes prepared with this system exhibited higher C-rate performance than nontreated cathodes and anodes.

International Journal of Extreme Manufacturing
Article number: 035004
Cite this article:
Yamada M, Soma N, Tsuta M, et al. Development of a roll-to-roll high-speed laser micro processing machine for preparing through-holed anodes and cathodes of lithium-ion batteries. International Journal of Extreme Manufacturing, 2023, 5(3): 035004. https://doi.org/10.1088/2631-7990/acd917

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Received: 13 January 2023
Revised: 04 March 2023
Accepted: 25 May 2023
Published: 07 June 2023
© 2023 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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