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Topical Review | Open Access

3D printing critical materials for rechargeable batteries: from materials, design and optimization strategies to applications

Yongbiao Mu1,2,3,4Youqi Chu1,2,3,4Lyuming Pan1,2,3,4Buke Wu1,2,3Lingfeng Zou1,2,3Jiafeng He1,2,3Meisheng Han1,2,3Tianshou Zhao1,2,3( )Lin Zeng1,2,3 ( )
Shenzhen Key Laboratory of Advanced Energy Storage, Southern University of Science and Technology, Shenzhen 518055, People’s Republic of China
SUSTech Energy Institute for Carbon Neutrality, Southern University of Science and Technology, Shenzhen 518055, People’s Republic of China
Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen 518055, People’s Republic of China

4 These authors contributed equally to this work.

Show Author Information

Highlights

• Fabrication technologies for graphene, including synthesis, transfer and patterning are discussed.

• The roles of graphene in synaptic devices (memristors and synaptic transistors) are reviewed.

• Recent emerging optoelectronic applications of graphene-based synaptic devices are introduced.

• Challenges and future perspectives for graphene-based synaptic device in optoelectronic neuromorphic application are outlined.

Abstract

Three-dimensional (3D) printing, an additive manufacturing technique, is widely employed for the fabrication of various electrochemical energy storage devices (EESDs), such as batteries and supercapacitors, ranging from nanoscale to macroscale. This technique offers excellent manufacturing flexibility, geometric designability, cost-effectiveness, and eco-friendliness. Recent studies have focused on the utilization of 3D-printed critical materials for EESDs, which have demonstrated remarkable electrochemical performances, including high energy densities and rate capabilities, attributed to improved ion/electron transport abilities and fast kinetics. However, there is a lack of comprehensive reviews summarizing and discussing the recent advancements in the structural design and application of 3D-printed critical materials for EESDs, particularly rechargeable batteries. In this review, we primarily concentrate on the current progress in 3D printing (3DP) critical materials for emerging batteries. We commence by outlining the key characteristics of major 3DP methods employed for fabricating EESDs, encompassing design principles, materials selection, and optimization strategies. Subsequently, we summarize the recent advancements in 3D-printed critical materials (anode, cathode, electrolyte, separator, and current collector) for secondary batteries, including conventional Li-ion (LIBs), Na-ion (SIBs), K-ion (KIBs) batteries, as well as Li/Na/K/Zn metal batteries, Zn-air batteries, and Ni–Fe batteries. Within these sections, we discuss the 3DP precursor, design principles of 3D structures, and working mechanisms of the electrodes. Finally, we address the major challenges and potential applications in the development of 3D-printed critical materials for rechargeable batteries.

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International Journal of Extreme Manufacturing
Article number: 042008
Cite this article:
Mu Y, Chu Y, Pan L, et al. 3D printing critical materials for rechargeable batteries: from materials, design and optimization strategies to applications. International Journal of Extreme Manufacturing, 2023, 5(4): 042008. https://doi.org/10.1088/2631-7990/acf172

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Received: 06 March 2023
Revised: 26 May 2023
Accepted: 16 August 2023
Published: 04 September 2023
© 2023 The Author(s).

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