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Topical Review | Open Access

Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications

Zhongxu Lian2,3,5 ( )Jianhui Zhou2,3Wanfei Ren2,3Faze Chen4Jinkai Xu2,3Yanling Tian5Huadong Yu1 ( )
School of Mechanical and Aerospace Engineering, Jilin University, Changchun 130022, People’s Republic of China
Ministry of Education Key Laboratory for Cross-Scale Micro and Nano Manufacturing, Changchun University of Science and Technology, Changchun 130022, People’s Republic of China
College of Mechanical and Electrical Engineering, Changchun University of Science and Technology, Changchun 130022, People’s Republic of China
School of Mechanical Engineering, Tianjin University, Tianjin 300350, People’s Republic of China
School of Engineering, University of Warwick, Coventry CV4 7AL, United Kingdom
Show Author Information

Abstract

Bio-inspired macrostructure array (MAA, size: submillimeter to millimeter scale) materials with special wettability (MAAMs-SW) have attracted significant research attention due to their outstanding performance in many applications, including oil repellency, liquid/droplet manipulation, anti-icing, heat transfer, water collection, and oil–water separation. In this review, we focus on recent developments in the theory, design, fabrication, and application of bio-inspired MAAMs-SW. We first review the history of the basic theory of special wettability and discuss representative structures and corresponding functions of some biological surfaces, thus setting the stage for the design and fabrication of bio-inspired MAAMs-SW. We then summarize the fabrication methods of special wetting MAAs in terms of three categories: additive manufacturing, subtractive manufacturing, and formative manufacturing, as well as their diverse functional applications, providing insights into the development of these MAAMs-SW. Finally, the challenges and directions of future research on bio-inspired MAAMs-SW are briefly addressed. Worldwide efforts, progress, and breakthroughs from surface engineering to functional applications elaborated herein will promote the practical application of bio-inspired MAAMs-SW.

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International Journal of Extreme Manufacturing
Cite this article:
Lian Z, Zhou J, Ren W, et al. Recent progress in bio-inspired macrostructure array materials with special wettability—from surface engineering to functional applications. International Journal of Extreme Manufacturing, 2024, 6(1): 012008. https://doi.org/10.1088/2631-7990/ad0471

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Received: 11 May 2023
Revised: 07 July 2023
Accepted: 17 October 2023
Published: 10 November 2023
© 2023 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

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