AI Chat Paper
Discover the SciOpen Platform and Achieve Your Research Goals with Ease.
Search articles, authors, keywords, DOl and etc.
{{expandStatus?'Exit ':''}}Advanced Search
(
It is a challenge to polish the interior surface of an additively manufactured component with complex structures and groove sizes less than 1 mm. Traditional polishing methods are disabled to polish the component, meanwhile keeping the structure intact. To overcome this challenge, small-grooved components made of aluminum alloy with sizes less than 1 mm were fabricated by a custom-made printer. A novel approach to multi-phase jet (MPJ) polishing is proposed, utilizing a self-developed polisher that incorporates solid, liquid, and gas phases. In contrast, abrasive air jet (AAJ) polishing is recommended, employing a customized polisher that combines solid and gas phases. After jet polishing, surface roughness (Sa) on the interior surface of grooves decreases from pristine 8.596 μm to 0.701 μm and 0.336 μm via AAJ polishing and MPJ polishing, respectively, and Sa reduces 92% and 96%, correspondingly. Furthermore, a formula defining the relationship between linear energy density and unit defect volume has been developed. The optimized parameters in additive manufacturing are that linear energy density varies from 0.135 J mm−1 to 0.22 J mm−1. The unit area defect volume achieved via the optimized parameters decreases to 1/12 of that achieved via non-optimized ones. Computational fluid dynamics simulation results reveal that material is removed by shear stress, and the alumina abrasives experience multiple collisions with the defects on the heat pipe groove, resulting in uniform material removal. This is in good agreement with the experimental results. The novel proposed setups, approach, and findings provide new insights into manufacturing complex-structured components, polishing the small-grooved structure, and keeping it unbroken.
Gu D D, Shi X Y, Poprawe R, Bourell D L, Setchi R and Zhu J H 2021 Material-structure-performance integrated laser-metal additive manufacturing Science 372 eabg1487
Blakey-Milner B, Gradl P, Snedden G, Brooks M, Pitot J, Lopez E, Leary M, Berto F and du Plessis A 2021 Metal additive manufacturing in aerospace: a review Mater. Des. 209 110008
Kürnsteiner P, Wilms M B, Weisheit A, Gault B, Jägle E A and Raabe D 2020 High-strength Damascus steel by additive manufacturing Nature 582 515–9
Anand A R 2019 Investigations on effect of evaporator length on heat transport of axially grooved ammonia heat pipe Appl. Therm. Eng. 150 1233–42
Jiang Z Y and Qu Z G 2019 Lithium-ion battery thermal management using heat pipe and phase change material during discharge-charge cycle: a comprehensive numerical study Appl. Energy 242 378–92
McGlen R J 2021 An introduction to additive manufactured heat pipe technology and advanced thermal management products Therm. Sci. Eng. Prog. 25 100941
Thompson S M, Aspin Z S, Shamsaei N, Elwany A and Bian L K 2015 Additive manufacturing of heat exchangers: a case study on a multi-layered Ti-6Al-4V oscillating heat pipe Addit. Manuf. 8 163–74
Wang X W, Ho J Y, Leong K C and Wong T N 2018 Condensation heat transfer and pressure drop characteristics of R-134a in horizontal smooth tubes and enhanced tubes fabricated by selective laser melting Int. J. Heat Mass Transfer 126 949–62
Jafari D and Wits W W 2018 The utilization of selective laser melting technology on heat transfer devices for thermal energy conversion applications: a review Renew. Sustain. Energy Rev. 91 420–42
Basha M M, Basha S M, Jain V K and Sankar M R 2022 State of the art on chemical and electrochemical based finishing processes for additive manufactured features Addit. Manuf. 58 103028
Chen W, Gu D D, Yang J K, Yang Q, Chen J and Shen X F 2022 Compressive mechanical properties and shape memory effect of NiTi gradient lattice structures fabricated by laser powder bed fusion Int. J. Extrem. Manuf. 4 045002
Calignano F, Manfredi D, Ambrosio E P, Biamino S, Lombardi M, Atzeni E, Salmi A, Minetola P, Iuliano L and Fino P 2017 Overview on additive manufacturing technologies Proc. IEEE 105 593–612
Yang T, Liu T T, Liao W H, Wei H L, Zhang C D, Chen X Y and Zhang K 2021 Effect of processing parameters on overhanging surface roughness during laser powder bed fusion of AlSi10Mg J. Manuf. Process. 61 440–53
Zhou L, Zhu Y, Liu H H, He T R, Zhang C and Yang H Y 2021 A comprehensive model to predict friction factors of fluid channels fabricated using laser powder bed fusion additive manufacturing Addit. Manuf. 47 102212
Chen Z E, Wu X H, Tomus D and Davies C H J 2018 Surface roughness of selective laser melted Ti-6Al-4V alloy components Addit. Manuf. 21 91–103
Ameli M, Agnew B, Leung P S, Ng B, Sutcliffe C J, Singh J and McGlen R 2013 A novel method for manufacturing sintered aluminium heat pipes (SAHP) Appl. Therm. Eng. 52 498–504
Melia M A, Duran J G, Koepke J R, Saiz D J, Jared B H and Schindelholz E J 2020 How build angle and post-processing impact roughness and corrosion of additively manufactured 316L stainless steel npj Mater. Degrad. 4 21
Shrestha R, Simsiriwong J and Shamsaei N 2019 Fatigue behavior of additive manufactured 316L stainless steel parts: effects of layer orientation and surface roughness Addit. Manuf. 28 23–38
Zhang W X, Hou W Y, Deike L and Arnold C 2022 Understanding the Rayleigh instability in humping phenomenon during laser powder bed fusion process Int. J. Extrem. Manuf. 3 045201
Gong M C, Meng Y F, Zhang S, Zhang Y Z, Zeng X Y and Gao M 2020 Laser-arc hybrid additive manufacturing of stainless steel with beam oscillation Addit. Manuf. 33 101180
Todd I 2017 No more tears for metal 3D printing Nature 549 342–3
Bandyopadhyay A, Mitra I, Avila J D, Upadhyayula M and Bose S 2023 Porous metal implants: processing, properties, and challenges Int. J. Extrem. Manuf. 5 032014
Wang D, Wu S B, Fu F, Mai S Z, Yang Y Q, Liu Y and Song C H 2017 Mechanisms and characteristics of spatter generation in SLM processing and its effect on the properties Mater. Des. 117 121–30
Al-Rubaie K S, Melotti S, Rabelo A, Paiva J M, Elbestawi M A and Veldhuis S C 2020 Machinability of SLM-produced Ti6Al4V titanium alloy parts J. Manuf. Process. 57 768–86
Khajehmirza H, Heydari Astaraee A, Monti S, Guagliano M and Bagherifard S 2021 A hybrid framework to estimate the surface state and fatigue performance of laser powder bed fusion materials after shot peening Appl. Surf. Sci. 567 150758
Nagalingam A P, Yuvaraj H K and Yeo S H 2020 Synergistic effects in hydrodynamic cavitation abrasive finishing for internal surface-finish enhancement of additive-manufactured components Addit. Manuf. 33 101110
Urlea V and Brailovski V 2017 Electropolishing and electropolishing-related allowances for powder bed selectively laser-melted Ti-6Al-4V alloy components J. Mater. Process. Technol. 242 1–11
Mingear J, Zhang B, Hartl D and Elwany A 2019 Effect of process parameters and electropolishing on the surface roughness of interior channels in additively manufactured nickel-titanium shape memory alloy actuators Addit. Manuf. 27 565–75
Zhao C H, Qu N S and Tang X C 2021 Electrochemical mechanical polishing of internal holes created by selective laser melting J. Manuf. Process. 64 1544–62
An L C, Wang D Y and Zhu D 2022 Combined electrochemical and mechanical polishing of interior channels in parts made by additive manufacturing Addit. Manuf. 51 102638
Guo J, Au K H, Sun C N, Goh M H, Kum C W, Liu K, Wei J, Suzuki H and Kang R K 2019 Novel rotating-vibrating magnetic abrasive polishing method for double-layered internal surface finishing J. Mater. Process. Technol. 264 422–37
Zhang J, Chaudhari A and Wang H 2019 Surface quality and material removal in magnetic abrasive finishing of selective laser melted 316L stainless steel J. Manuf. Process. 45 710–9
Zhang J and Wang H 2022 Magnetically driven internal finishing of AISI 316L stainless steel tubes generated by laser powder bed fusion J. Manuf. Process. 76 155–66
Nagalingam A P and Yeo S H 2020 Surface finishing of additively manufactured Inconel 625 complex internal channels: a case study using a multi-jet hydrodynamic approach Addit. Manuf. 36 101428
Basha S M, Venkaiah N and Sankar M R 2023 Development and performance evaluation of galactomannan polymer based abrasive medium to finish atomic diffusion additively manufactured pure copper using abrasive flow finishing Addit. Manuf. 61 103290
Wang Z, Li H N, Yu T B, Wang Z X and Zhao J 2019 Analytical model of dynamic and overlapped footprints in abrasive air jet polishing of optical glass Int. J. Mach. Tools Manuf. 141 59–77
Wang Z, Li H N, Yu T B, Chen H and Zhao J 2019 On the predictive modelling of machined surface topography in abrasive air jet polishing of quartz glass Int. J. Mech. Sci. 152 1–18
Hu Y 2022 Feasibility of using wet abrasive jet machining to produce flat and crack-free micro-textures on reaction bonded silicon carbide J. Mater. Process. Technol. 300 117423
Gao J, Luo X C, Fang F Z and Sun J N 2022 Fundamentals of atomic and close-to-atomic scale manufacturing: a review Int. J. Extrem. Manuf. 4 012001
Xie J, Zhu Z R, Yang T H, Dong M and Li R D 2021 The effect of incident angle on the rebound behavior of micro-particle impacts J. Aerosol Sci. 155 105778
Li H Z, Wang J and Fan J M 2009 Analysis and modelling of particle velocities in micro-abrasive air jet Int. J. Mach. Tools Manuf. 49 850–8
Hu Y, Dai Q W, Huang W and Wang X L 2021 Characteristics of multiphase jet machining: a comparison with the absence of water J. Mater. Process. Technol. 291 117050
Gaikwad A, Giera B, Guss G M, Forien J B, Matthews M J and Rao P 2020 Heterogeneous sensing and scientific machine learning for quality assurance in laser powder bed fusion—A single-track study Addit. Manuf. 36 101659
Yang T, Liu T T, Liao W H, MacDonald E, Wei H L, Chen X Y and Jiang L Y 2019 The influence of process parameters on vertical surface roughness of the AlSi10Mg parts fabricated by selective laser melting J. Mater. Process. Technol. 266 26–36
Promvonge P 2008 Thermal augmentation in circular tube with twisted tape and wire coil turbulators Energy Convers. Manage. 49 2949–55
Sheikholeslami M, Gorji-Bandpy M and Ganji D D 2015 Review of heat transfer enhancement methods: focus on passive methods using swirl flow devices Renew. Sustain. Energy Rev. 49 444–69
Feng J Y, Zhang Z Y, Yu S Q, Chen X, Wang D, Gu Q M, Zhou C C, Zhang T Y and Liu B X 2023 Novel multiphase jet polishing for complicated structured components produced by laser powder bed fusion Addit. Manuf. 72 103634
Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
京公网安备11010802044758号