AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
PDF (3.1 MB)
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Paper | Open Access

Bioinspired directional structures for inhibiting wetting on super-melt-philic surfaces above 1200 ℃

Hujun Wang1Xiuyuan Zhao1Zhengcan Xie1Biao Yang1Jing Zheng1( )Kai Yin2 ( )Zhongrong Zhou1
Tribology Research Institute, State Key Laboratory of Rail Transit Vehicle System, School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, People’s Republic of China
Hunan Key Laboratory of Nanophotonics and Devices, School of Physics, Central South University, Changsha 410083, People’s Republic of China
Show Author Information

Abstract

Over the past two decades, superhydrophobic surfaces that are easily created have aroused considerable attention for their superior performances in various applications at room temperature. Nowadays, there is a growing demand in special fields for the development of surfaces that can resist wetting by high-temperature molten droplets (>1200 ℃) using facile design and fabrication strategies. Herein, bioinspired directional structures (BDSs) were prepared on Y2O3-stabilized ZrO2 (YSZ) surfaces using femtosecond laser ablation. Benefiting from the anisotropic energy barriers, the BDSs featured with no additional modifiers showed a remarkable increase from 9.2° to 60° in the contact angle of CaO–MgO–Al2O3–SiO2 (CMAS) melt and a 70.1% reduction in the spreading area of CMAS at 1250 ℃, compared with polished super-CMAS-melt-philic YSZ surfaces. Moreover, the BDSs demonstrated exceptional wetting inhibition even at 1400 ℃, with an increase from 3.3° to 31.3° in contact angle and a 67.9% decrease in spreading area. This work provides valuable insight and a facile preparation strategy for effectively inhibiting the wetting of molten droplets on super-melt-philic surfaces at extremely high temperatures.

References

[1]

Sun Y H and Guo Z G 2019 Recent advances of bioinspired functional materials with specific wettability: from nature and beyond nature Nanoscale Horiz. 4 52–76

[2]

Feng L, Zhang Y N, Xi J M, Zhu Y, Wang N, Xia F and Jiang L 2008 Petal effect: a superhydrophobic state with high adhesive force Langmuir 24 4114–9

[3]

Yang Y, Li X J, Zheng X, Chen Z Y, Zhou Q F and Chen Y 2018 3D-printed biomimetic super-hydrophobic structure for microdroplet manipulation and oil/water separation Adv. Mater. 30 1704912

[4]

Barthlott W and Neinhuis C 1997 Purity of the sacred lotus, or escape from contamination in biological surfaces Planta 202 1–8

[5]

Lu Y, Sathasivam S, Song J L, Crick C R, Carmalt C J and Parkin I P 2015 Robust self-cleaning surfaces that function when exposed to either air or oil Science 347 1132–5

[6]

Jin Z P, Mei H, Pan L K, Liu H X and Cheng L F 2021 Superhydrophobic self-cleaning hierarchical micro-/nanocomposite coating with high corrosion resistance and durability ACS Sustain. Chem. Eng. 9 4111–21

[7]

Huang J Y, Lai Y K, Pan F, Yang L, Wang H, Zhang K Q, Fuchs H and Chi L F 2014 Multifunctional superamphiphobic TiO2 nanostructure surfaces with facile wettability and adhesion engineering Small 10 4865–73

[8]

Liu Y, Wang X W, Fei B, Hu H W, Lai C L and Xin J H 2015 Bioinspired, stimuli‐responsive, multifunctional superhydrophobic surface with directional wetting, adhesion, and transport of water Adv. Funct. Mater. 25 5047–56

[9]

Yang C, Wu L and Li G 2018 Magnetically responsive superhydrophobic surface: in situ reversible switching of water droplet wettability and adhesion for droplet manipulation ACS Appl. Mater. Interfaces 10 20150–8

[10]

Yong J L, Yang Q, Huo J L, Hou X and Chen F 2022 Underwater gas self-transportation along femtosecond laser-written open superhydrophobic surface microchannels (<100 μm) for bubble/gas manipulation Int. J. Extrem. Manuf. 4 015002

[11]

Su X J, Li H Q, Lai X J, Zhang L, Liang T, Feng Y C and Zeng X R 2017 Polydimethylsiloxane-based superhydrophobic surfaces on steel substrate: fabrication, reversibly extreme wettability and oil-water separation ACS Appl. Mater. Interfaces 9 3131–41

[12]

Liu Y, Zhang K T, Yao W G, Liu J A, Han Z W and Ren L Q 2016 Bioinspired structured superhydrophobic and superoleophilic stainless steel mesh for efficient oil-water separation Colloids Surf. A 500 54–63

[13]

Srinivasan S, Kleingartner J A, Gilbert J B, Cohen R E, Milne A J and McKinley G H 2015 Sustainable drag reduction in turbulent taylor-couette flows by depositing sprayable superhydrophobic surfaces Phys. Rev. Lett. 114 014501

[14]

Wang Y, Liu X W, Zhang H F and Zhou Z P 2015 Superhydrophobic surfaces created by a one-step solution-immersion process and their drag-reduction effect on water RSC Adv. 5 18909–14

[15]

Chu D K, Singh S C, Yong J L, Zhan Z B, Sun X Y, Duan J A and Guo C L 2019 Superamphiphobic surfaces with controllable adhesion fabricated by femtosecond laser Bessel beam on PTFE Adv. Mater. Interfaces 6 1900550

[16]

Zheng H K, Chang S N, Ma G J and Wang S S 2020 Anti-icing performance of superhydrophobic surface fabricated by femtosecond laser composited dual-layers coating Energy Build. 223 110175

[17]

Shome A, Das A, Borbora A, Dhar M and Manna U 2022 Role of chemistry in bio-inspired liquid wettability Chem. Soc. Rev. 51 5452–97

[18]

Gou X L and Guo Z G 2019 Surface topographies of biomimetic superamphiphobic materials: design criteria, fabrication and performance Adv. Colloid Interface Sci. 269 87–121

[19]

Liu M J, Wang S T and Jiang L 2017 Nature-inspired superwettability systems Nat. Rev. Mater. 2 17036

[20]

Qi Y L, Yang Z B, Chen T T, Xi Y L and Zhang J 2020 Fabrication of superhydrophobic surface with desirable anti-icing performance based on micro/nano-structures and organosilane groups Appl. Surf. Sci. 501 144165

[21]

Gu W C et al 2023 Ultra-durable superhydrophobic cellular coatings Nat. Commun. 14 5953

[22]

Xuan S S et al 2023 Trifolium repens L. Like periodic micronano structured superhydrophobic surface with ultralow ice adhesion for efficient anti-icing/deicing ACS Nano 17 21749–60

[23]

Yong J L, Li X L, Hu Y D, Peng Y B, Cheng Z L, Xu T Y, Wang C W and Wu D 2024 Triboelectric ‘Electrostatic Tweezers’ for manipulating droplets on lubricated slippery surfaces prepared by femtosecond laser processing Int. J. Extrem. Manuf. 6 035002

[24]

Padture N P, Gell M and Jordan E H 2002 Thermal barrier coatings for gas-turbine engine applications Science 296 280–4

[25]

Song J B, Wang L S, Dong H and Yao J T 2023 Long lifespan thermal barrier coatings overview: materials, manufacturing, failure mechanisms, and multiscale structural design Ceram. Int. 49 1–23

[26]

Wu S, Zhao Y T, Li W G, Liu W L, Wu Y P and Liu F K 2021 Research progresses on ceramic materials of thermal barrier coatings on gas turbine Coatings 11 79

[27]

Peng H, Wang L, Guo L, Miao W H, Guo H B and Gong S K 2012 Degradation of EB-PVD thermal barrier coatings caused by CMAS deposits Prog. Nat. Sci.: Mater. Int. 22 461–7

[28]

Yan Z, Guo L, Li Z H, Yu Y and He Q J 2019 Effects of laser glazing on CMAS corrosion behavior of Y2O3 stabilized ZrO2 thermal barrier coatings Corros. Sci. 157 450–61

[29]

Clarke D R, Oechsner M and Padture N P 2012 Thermal-barrier coatings for more efficient gas-turbine engines MRS Bull. 37 891–8

[30]

Guo Y Q, Song W J, Guo L, Li X X, He W T, Yan X D, Dingwell D B and Guo H B 2023 Molten-volcanic-ash-phobic thermal barrier coating based on biomimetic structure Adv. Sci. 10 2205156

[31]

Guo Y Q, Guo L, Li X X, Jiang C Y, Wei L L, Zhu X Y, Liu D R, Song W J, Dingwell D B and Guo H B 2023 Ultrafast laser reconstructed PS-PVD thermal barrier coatings with superior silicophobic triple-scale micro/nano structure Mater. Des. 228 111846

[32]

Wu H Q, Huo K, Ye F, Hua Y Q and Dai F Z 2023 Wetting and spreading behavior of molten CMAS on the laser textured thermal barrier coatings with the assistance of Pt-modification Appl. Surf. Sci. 622 156887

[33]

Gok M G and Goller G 2017 Microstructural characterization of GZ/CYSZ thermal barrier coatings after thermal shock and CMAS+hot corrosion test J. Eur. Ceram. Soc. 37 2501–8

[34]

Wenzel R N 1936 Resistance of solid surfaces to wetting by water Ind. Eng. Chem. 28 988–94

[35]

Liu T Y and Kim C J 2014 Turning a surface superrepellent even to completely wetting liquids Science 346 1096–100

[36]

Dong Z Q and Levkin P A 2023 3D microprinting of super‐repellent microstructures: recent developments, challenges, and opportunities Adv. Funct. Mater. 33 2213916

[37]

Wu D, Wang J N, Wu S Z, Chen Q D, Zhao S, Zhang H, Sun H B and Jiang L 2011 Three‐level biomimetic rice‐leaf surfaces with controllable anisotropic sliding Adv. Funct. Mater. 21 2927–32

[38]

Yoo D, Kim S J, Joung Y, Jang S, Choi D and Kim D S 2022 Lotus leaf-inspired droplet-based electricity generator with low-adhesive superhydrophobicity for a wide operational droplet volume range and boosted electricity output Nano Energy 99 107361

[39]

Zhou S, Wang W and Xu X 2023 Robust superhydrophobic magnetic melamine sponge inspired by lotus leaf surface for efficient continuous oil–water separation Sep. Purif. Technol. 311 123251

[40]

Chen C, Liu M M, Zhang L P, Hou Y Y, Yu M N and Fu S H 2019 Mimicking from rose petal to lotus leaf: biomimetic multiscale hierarchical particles with tunable water adhesion ACS Appl. Mater. Interfaces 11 7431–40

[41]

He Y C, Yin K, Wang L X, Wu T N, Deng Q W, Dou Y P and Arnusch C J 2023 Magnetically actuated superhydrophilic robot sphere fabricated by a femtosecond laser for droplet steering Nano Lett. 23 4947–55

[42]

Huo J L, Bai X, Yong J L, Fang Y, Yang Q, Hou X and Chen F 2021 How to adjust bubble’s adhesion on solid in aqueous media: femtosecond laser-ablated patterned shape-memory polymer surfaces to achieve bubble multi-manipulation Chem. Eng. J. 414 128694

[43]

Zhao G L, Zhao B, Ding W F, Xin L J, Nian Z W, Peng J H, He N and Xu J H 2024 Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis Int. J. Extrem. Manuf. 6 022007

[44]

Song W J, Major Z, Guo Y Q, Karsch S, Guo H B, Ferenc K, Fukumoto M and Dingwell D B 2022 Biomimetic super “silicate” phobicity and superhydrophobicity of ceramic material Adv. Mater. Interfaces 9 2201267

[45]

Guo L, Xin H, Li Y Y, Yu Y, Yan Z, Hu C W and Ye F X 2020 Self-crystallization characteristics of calcium-magnesium-alumina-silicate (CMAS) glass under simulated conditions for thermal barrier coating applications J. Eur. Ceram. Soc. 40 5683–91

[46]

Bormashenko E 2015 Progress in understanding wetting transitions on rough surfaces Adv. Colloid Interface Sci. 222 92–103

[47]

Starbova K, Mankov V, Starbov N, Popov D, Nihtianova D, Kolev K and Laude L D 2001 Phase transitions in excimer laser irradiated zirconia thin films Appl. Surf. Sci. 173 177–83

[48]

Jing X B, Pu Z H, Zheng S X, Wang F J and Qi H 2020 Nanosecond laser induced microstructure features and effects thereof on the wettability in zirconia Ceram. Int. 46 24173–82

[49]

Yilbas B S 2014 Laser texturing of zirconia surface with presence of TiC and B4C: surface hydrophobicity, metallurgical, and mechanical characteristics Ceram. Int. 40 16159–67

[50]

Fan Z J, Sun X M, Zhuo X S, Mei X S, Cui J L, Duan W Q, Wang W J, Zhang X F and Yang L 2021 Femtosecond laser polishing yttria-stabilized zirconia coatings for improving molten salts corrosion resistance Corros. Sci. 184 109367

[51]

Zhang B P, Song W J, Wei L L, Xiu Y, Xu H B, Dingwell D B and Guo H B 2019 Novel thermal barrier coatings repel and resist molten silicate deposits Scr. Mater. 163 71–76

[52]

Kang Y X, Bai Y, Du G Q, Yu F L, Bao C G, Wang Y T and Ding F 2018 High temperature wettability between CMAS and YSZ coating with tailored surface microstructures Mater. Lett. 229 40–43

[53]

Zhao Y, Lu Q H, Li M and Li X 2007 Anisotropic wetting characteristics on submicrometer-scale periodic grooved surface Langmuir 23 6212–7

[54]

Cheng Z et al 2018 Superhydrophobic shape memory polymer arrays with switchable isotropic/anisotropic wetting Adv. Funct. Mater. 28 1705002

[55]

Long J, Hyder M N, Huang R Y M and Chen P 2005 Thermodynamic modeling of contact angles on rough, heterogeneous surfaces Adv. Colloid Interface Sci. 118 173–90

[56]

Krämer S, Yang J, Levi C G and Johnson C A 2006 Thermochemical interaction of thermal barrier coatings with molten CaO–MgO–Al2O3–SiO2 (CMAS) deposits J. Am. Ceram. Soc. 89 3167–75

[57]

Zhao M Y, Hu X X, He J, Li Y and Song W J 2023 Corrosion behavior and mechanism of ytterbium monosilicate by molten calcium-magnesium-alumino-silicate melts at 1400 ℃ and 1500 ℃ Ceram. Int. 49 23756–64

[58]

Krämer S, Yang J and Levi C G 2008 Infiltration-inhibiting reaction of gadolinium zirconate thermal barrier coatings with CMAS melts J. Am. Ceram. Soc. 91 576–83

International Journal of Extreme Manufacturing
Article number: 045503
Cite this article:
Wang H, Zhao X, Xie Z, et al. Bioinspired directional structures for inhibiting wetting on super-melt-philic surfaces above 1200 ℃. International Journal of Extreme Manufacturing, 2024, 6(4): 045503. https://doi.org/10.1088/2631-7990/ad4074

74

Views

2

Downloads

1

Crossref

2

Web of Science

1

Scopus

0

CSCD

Altmetrics

Received: 17 January 2024
Revised: 06 March 2024
Accepted: 17 April 2024
Published: 07 May 2024
© 2024 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

Return