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Topical Review | Open Access

A review for design, mechanism, fabrication, and application of magnetically responsive microstructured functional surface

Jian Wang1,2,7Xingyi Song1,7Chaochao Wang3Yumei Zhou2Ri Chen2Yong Yang2Bin Liu1Yihao Zheng4Hui Li5()Wei Zhou6()Lelun Jiang1 ()
Guangdong Provincial Key Laboratory of Sensor Technology and Biomedical Instrument, School of Biomedical Engineering, Shenzhen Campus of Sun Yat-sen University, Shenzhen 518107, People's Republic of China
School of Mechatronic Engineering, Guangdong Polytechnic Normal University, Guangzhou 510665, People's Republic of China
School of Mechanical and Electrical Engineering, Guangdong Polytechnic of Industry and Commerce, Guangzhou 510550, People's Republic of China
Mechanical & Materials Engineering Department, Worcester Polytechnic Institute, Worcester, MA 01609, United States of America
Guangdong Provincial Key Laboratory of Micro/Nano Optomechatronics Engineering, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, People's Republic of China
Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361005, People's Republic of China

7These authors contributed equally.

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Abstract

Magnetically responsive microstructured functional surface (MRMFS), capable of dynamically and reversibly switching the surface topography under magnetic actuation, provides a wireless, noninvasive, and instantaneous way to accurately control the microscale engineered surface. In the last decade, many studies have been conducted to design and optimize MRMFSs for diverse applications, and significant progress has been accomplished. This review comprehensively presents recent advancements and the potential prospects in MRMFSs. We first classify MRMFSs into one-dimensional linear array MRMFSs, two-dimensional planar array MRMFSs, and dynamic self-assembly MRMFSs based on their morphology. Subsequently, an overview of three deformation mechanisms, including magnetically actuated bending deformation, magnetically driven rotational deformation, and magnetically induced self-assembly deformation, are provided. Four main fabrication strategies employed to create MRMFSs are summarized, including replica molding, magnetization-induced self-assembly, laser cutting, and ferrofluid-infused method. Furthermore, the applications of MRMFS in droplet manipulation, solid transport, information encryption, light manipulation, triboelectric nanogenerators, and soft robotics are presented. Finally, the challenges that limit the practical applications of MRMFSs are discussed, and the future development of MRMFSs is proposed.

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International Journal of Extreme Manufacturing
Cite this article:
Wang J, Song X, Wang C, et al. A review for design, mechanism, fabrication, and application of magnetically responsive microstructured functional surface. International Journal of Extreme Manufacturing, 2025, 7(1). https://doi.org/10.1088/2631-7990/ad8a25
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