AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
PDF (3 MB)
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Open Access

Design and test of automatic net-wrapping mechanism for small round baler in hilly and mountainous areas

Jing AN1Keping ZHANG1( )Xiaokang LI2Zhikai YANG1
College of Mechanical and Electrical Engineering,Gansu Agricultural University,Lanzhou 730070,China
Gansu Academy of Mechanical Sciences Co.,Ltd.,Lanzhou 730030,China
Show Author Information

Abstract

With the development of agricultural science and technology,the utilization of crop straw has become more diversified,and its demand has also increased. This paper aims to solve the disadvantages of small round baler in hills and mountainous areas,such as easy scattering of bales,unadjustable number of net layers and low degree of automation. The net-wrapping device was modularized,including the design of the net feeding mechanism,the net cutting mechanism,the detection mechanism and the control circuit,and the mechanical analysis of the net feeding mechanism was carried out. The operation parameters of the device are detected by the detection device,and send to corresponding execution instructions to the feeding mechanism and cutting mechanism after processing by the controller,thus realizing the automatic operation of feeding,winding and cutting,and realizing the adjustable number of winding layers. When the net is wrapped,the friction torque limit component exerts tension on the net,so that the net is more tightly wound,the mechanical analysis found that the net tension depends on the compression spring elasticity,and the corresponding adjustment method is provided. The performance test results show that the device has stable performance and reliable operation. It can automatically wrap the hay bale of Φ 500 mm×700 mm. The wire net covers the side of the bale without leakage and entangling. When the number of layers is 3,the success rate is 95% and the anti-fall rate is 83.3%. When the number of layers is 4,the success rate of wrapping is 100%,and the anti-fall rate is 90%. When the number of net layers is 5,the success rate of net-wrapping and the anti-fall rate of bale are 100%. This paper designed a small automatic net-wrapping mechanism for small round baler in hills and mountains areas,the test verified that the performance of the machine is stable and reliable,meet the design requirements. When the number of layers is 3,the cost performance of flat operation is the highest,and when the operation is hilly and mountainonous areas,it needs to be adjusted to 4-5 layers to the slope of the operation.

CLC number: S225.8;S817.11+5 Document code: A Article ID: 2096-7217(2024)02-0061-09

References

[1]

LI Xiao, LI Yu, The status and progress of straw-edible mushroom industry in China[J]. Journal of Fungal Research, 2024, 22(2): 118-129.

[2]

CHEN Li, HAN Yi, QU Yunshan, et al. Research on innovative utilization trend of corn straw based on patent analysis[J]. Journal of China Agricultural University, 2024, 29(1): 1-20.

[3]

FU Min, CHEN Xiaoqing, GAO Zefei, et al. Research status and prospect of straw powder utilization technology and straw micro-grinding[J]. Journal of Chinese Agricultural Mechanization, 2023, 44(7): 91-100.

[4]

TAYLOR R K. Effects of net-wrapping on large round baler capacity[J]. Applied Engineering in Agriculture, 1995, 11(229-230): 229-230.

[5]

ZAWADA M, NIJAK M, MAC J, et al. Control and measurement systems supporting the production of haylage in baler-wrapper machines[J]. Sensors, 2023, 23(6): 2992.

[6]

SHINNERS K J, HUENINK B M, MUCK R E, et al. Storage characteristics of large round and square alfalfa bales: low-moisture wrapped bales[J]. Transactions of the ASABE, 2009, 52(2): 401-407.

[7]

TAYLOR R K, BLASI D A, SHROYER J P. Storage losses in net-wrapped, large round bales of alfalfa[J]. Applied Engineering in Agriculture, 1994, 10(3): 317-320.

[8]

ZHANG Haibin, LIU Xifeng, WU Hao, et al. Design and experiment of round baler for silage straw[J]. Journal of Agricultural Mechanization Research, 2022, 44(5): 52-56, 62.

[9]
LIU Xiao. Design and experiment of key device of single pass silage round wrapping machine[D]. Tai'an: Shandong Agricultural University, 2018.
[10]

SHAO Liguo, DU Peng, WANG Deqiang, et al. Design and optimization of round bale baler[J]. Tractor & Agricultural Transporter, 2022, 49(1): 34-36, 51.

[11]

WANG Defu, ZHANG Quanchao, YANG Xing, et al. Parameter optimization and experiment of rope-winding mechanism of straw round baler[J]. Transactions of the Chinese Society of Agricultural Engineering, 2016, 32(14): 55-61.

[12]

GAO Dongming, WANG Decheng, WANG Guanghui, et al. Self-wrapping net mechanism for round baler[J]. Transactions of the Chinese Society for Agricultural Machinery, 2012, 43(8): 99-104.

[13]
XU Yiheng. Design of alfalfa silage bundling and encapsulation integrated round bundler[D]. Baoding: Hebei Agricultural University, 2019.
[14]

ZHANG Dexue, MIN Lingqiang, LIU Xuefeng, et al. Design and development 9YYB12 type integrative machine for silage bundling and package wrapping[J]. Journal of Agricultural Mechanization Research, 2019, 42(2): 36-43.

[15]

ZHANG Chengbao, SUN Yitian, ZHONG Bo, et al. Research on intelligent control process of 9YYB12 greenfeed banding & wrapping AIO machine[J]. Journal of Chinese Agricultural Mechanization, 2018, 39(3): 55-60.

[16]

ZHANG Jiang, DIAO Peisong, DIAO Huailong, et al. Design and experiment on self-propelled silage baling tangle film machine[J]. Journal of Agricultural Mechanization Research, 2017, 39(12): 73-77.

[17]
ZHANG Yi. Design of control and monitoring system for round baler test bench based on PLC[D]. Hohhot: Inner Mongolia Agricultural University, 2022.
[18]
LIU Xuan. Design of control system forage baling machine based on PLC[D]. Baoding: Hebei Agricultural University, 2021.
[19]
LIU Zhaoyi, CUI Hongwei, CHANG Zongxu, et al. Influencing factors of contact characteristics and slip torque of cylindrical friction torque limiter[J/OL]. Machine Design & Manufacture, 1-6[2024-04-10].
[21]

FENG Bin, ZHANG Tao, LIANG Tao, et al. Design and experiment of silage baling and wrapping machine with electric driving[J]. Journal of Jilin University (Engineering and Technology Edition), 2024, 54(2): 564-573.

[22]

YANG Maolin, MOHAMMAD Nizamuddin Inamdar, LIU Kunyu, et al. Design and experiments on the key components of BL-600 finger wheel rake[J]. Journal of Intelligent Agricultural Mechanization, 2023, 4(4): 65-70.

Journal of Intelligent Agricultural Mechanization
Pages 61-69
Cite this article:
AN J, ZHANG K, LI X, et al. Design and test of automatic net-wrapping mechanism for small round baler in hilly and mountainous areas. Journal of Intelligent Agricultural Mechanization, 2024, 5(2): 61-69. https://doi.org/10.12398/j.issn.2096-7217.2024.02.007

39

Views

0

Downloads

0

Crossref

Altmetrics

Received: 01 April 2024
Revised: 30 April 2024
Published: 15 May 2024
© Journal of Intelligent Agricultural Mechanization (2024)

This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)

Return