AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
Powered by AMiner. Clicking this button will take you away from SciOpen.
Home Journal of Advanced Ceramics Article
PDF (2.4 MB)
Cite
EndNote(RIS) BibTeX
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Research Article | Open Access

Accuracy controlling and mechanical behaviors of precursor-derived ceramic SiOC microlattices by projection micro stereolithography (PμSL) 3D printing

Ruyue Sua,b, Jingyi Chena,b, Xueqin Zhangb, Xiong Gaob, Wenqing Wangb, Ying Lia,b( ), Rujie Hea,b( )
State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081, China
Beijing Key Laboratory of Lightweight Multi-functional Composite Materials and Structure, Institute of Advanced Structure Technology, Beijing Institute of Technology, Beijing 100081, China
Show Author Information

Graphical Abstract

Abstract

Precursor-derived ceramic SiOC (PDC-SiOC) microlattices exhibit excellent oxidation resistance, high-temperature stability, and superior mechanical properties. However, the printing accuracy of the PDC-SiOC microlattices by 3D printing is still limited, and mechanical properties of the PDC-SiOC microlattices have not been studied systematically. Here, PDC-SiOC octet microlattices were fabricated by projection micro stereolithography (PμSL) 3D printing, and photoabsorber (Sudan III)’s effect on the accuracy was systematically analyzed. The results showed that the addition of Sudan III improved the printing accuracy significantly. Then, the ceramization process of the green body was analyzed in detail. The order of the green body decreased, and most of their chemical bonds were broken during pyrolysis. After that, the PDC-SiOC microlattices with different truss diameters in the range of 52–220 μm were fabricated, and their mechanical properties were investigated. The PDC-SiOC microlattices with a truss diameter of 52 μm exhibited higher compression strength (31 MPa) than those with bigger truss diameters. The size effect among the PDC-SiOC microlattices was analyzed. Our work provides a deeper insight into the manufacturing of PDC-SiOC micro-scaled architectures by 3D printing and paves a path to the research of the size effect in ceramic structures.

Keywords

precursor-derived ceramic (PDC)microlatticeprojection micro stereolithography (PμSL)accuracymechanical behaviors

References

[1]
Pantano CG, Singh AK, Zhang HX. Silicon oxycarbide glasses. J Sol-Gel Sci Technol 1999, 14: 7–25.
Crossref Google Scholar
[2]
Fu SY, Zhu M, Zhu YF. Organosilicon polymer-derived ceramics: An overview. J Adv Ceram 2019, 8: 457–478.
Crossref Google Scholar
[3]
Maconachie T, Leary M, Lozanovski B, et al. SLM lattice structures: Properties, performance, applications and challenges. Mater Des 2019, 183: 108137.
Crossref Google Scholar
[4]
Zhang XQ, Zhang KQ, Zhang B, et al. Mechanical properties of additively-manufactured cellular ceramic structures: A comprehensive study. J Adv Ceram 2022, 11: 1918–1931.
Crossref Google Scholar
[5]
Feng YR, Guo X, Huang K, et al. Enhanced electromagnetic microwave absorption of SiOC ceramics targeting the integration of structure and function. J Eur Ceram Soc 2021, 41: 6393–6405.
Crossref Google Scholar
[6]
Lu MY, Mei H, Zhou SX, et al. Activation of percolation network in structural-strengthened polymer-derived ceramic for minor deformation detection. Carbon 2021, 183: 368–379.
Crossref Google Scholar
[7]
Wadley HNG. Multifunctional periodic cellular metals. Philos TR Soc A 2006, 364: 31–68.
Crossref Google Scholar
[8]
Chen Z, Sun XH, Shang YP, et al. Dense ceramics with complex shape fabricated by 3D printing: A review. J Adv Ceram 2021, 10: 195–218.
Crossref Google Scholar
[9]
Bauer J, Crook C, Baldacchini T. A sinterless, low-temperature route to 3D print nanoscale optical-grade glass. Science 2023, 380: 960–966.
Crossref Google Scholar
[10]
Chaudhary RP, Parameswaran C, Idrees M, et al. Additive manufacturing of polymer-derived ceramics: Materials, technologies, properties and potential applications. Prog Mater Sci 2022, 128: 100969.
Crossref Google Scholar
[11]
Su RY, Chen JY, Zhang XQ, et al. 3D-printed micro/nano-scaled mechanical metamaterials: Fundamentals, technologies, progress, applications, and challenges. Small 2023, 19: 2206391.
Crossref Google Scholar
[12]
Huang ZY, Shao GB, Li LQ. Micro/nano functional devices fabricated by additive manufacturing. Prog Mater Sci 2023, 131: 101020.
Crossref Google Scholar
[13]
Rasaki SA, Xiong DY, Xiong SF, et al. Photopolymerization-based additive manufacturing of ceramics: A systematic review. J Adv Ceram 2021, 10: 442–471.
Crossref Google Scholar
[14]
Dory H, Miele P, Salameh C. U UV-curable inorganic precursors enable direct 3D printing of SiOC ceramics. Int J Appl Ceram Technol 2022, 20: 141–152.
Crossref Google Scholar
[15]
Zanchetta E, Cattaldo M, Franchin G, et al. Stereolithography of SiOC ceramic microcomponents. Adv Mater 2016, 28: 370–376.
Crossref Google Scholar
[16]
Fu YL, Xu G, Chen ZW, et al. Multiple metals doped polymer-derived SiOC ceramics for 3D printing. Ceram Int 2018, 44: 11030–11038.
Crossref Google Scholar
[17]
He C, Ma C, Li XL, et al. Polymer-derived SiOC ceramic lattice with thick struts prepared by digital light processing. Addit Manuf 2020, 35: 101366.
Crossref Google Scholar
[18]
Brodnik NR, Schmidt J, Colombo P, et al. Analysis of multi-scale mechanical properties of ceramic trusses prepared from preceramic polymers. Addit Manuf 2020, 31: 100957.
Crossref Google Scholar
[19]
Chen H, Chen XL, Lim J, et al. High precision 3D printing of high strength polymer derived ceramics: Impact of precursor’s molecular structure. Adv Eng Mater 2022, 24: 2200269.
Crossref Google Scholar
[20]
He C, Ma C, Li XL, et al. Continuous fast 3D printing of SiOC ceramic components. Addit Manuf 2021, 46: 102111.
Crossref Google Scholar
[21]
Yang SK, Zhang JP, Xu YH, et al. Ultraviolet–visible absorption spectral properties of Sudan III in different solvents. Spectrosc Spect Anal 2007, 27: 325–328.
Google Scholar
[22]
Zhang JP, Yang SK, Duan L, et al. UV–Vis spectroscopic characterization of Sudan series in organic solution. Spectrosc Spect Anal 2007, 27: 982–985.
Google Scholar
[23]
Mostafa KG, Nobes DS, Qureshi AJ. Investigation of light-induced surface roughness in projection micro-stereolithography additive manufacturing (PµSLA). Procedia CIRP 2020, 92: 187–193.
Crossref Google Scholar
[24]
Pan YY, Zhao XJ, Zhou C, et al. Smooth surface fabrication in mask projection based stereolithography. J Manuf Process 2012, 14: 460–470.
Crossref Google Scholar
[25]
Wu F, Hua HL, Deng NS. Expression of degradation courses of three azo dyes by UV–vis spectrum. Environ Chem 2000, 19: 348–351. (in Chinese)
Google Scholar
[26]
Yang N, Lu K. Porous and ultrahigh surface area SiOC ceramics based on perhydropolysilazane and polysiloxane. Micropor Mesopor Mat 2020, 306: 110477.
Crossref Google Scholar
[27]
Yang XH, Zhang J, Park HY, et al. Water surface reinforcement effect in 3D printed polymer derived SiOC ceramics. Appl Phys A 2021, 127: 1–7.
Crossref Google Scholar
[28]
Liu JJ, Ricohermoso E, Li W, et al. Phase composition, microstructure, and mechanical properties of polymer-derived SiOC glass-ceramics reinforced by WC particles. J Eur Ceram Soc 2022, 42: 1955–1962.
Crossref Google Scholar
[29]
Matthews MJ, Pimenta MA, Dresselhaus G, et al. Origin of dispersive effects of the Raman D band in carbon materials. Phys Rev B 1999, 59: R6585–R6588
Crossref Google Scholar
[30]
Cuesta A, Dhamelincourt P, Laureyns J, et al. Raman microprobe studies on carbon materials. Carbon 1994, 32: 1523–1532.
Crossref Google Scholar
[31]
Vrankovic D, Wissel K, Graczyk-Zajac M, et al. Novel 3D Si/C/SiOC nanocomposites: Toward electrochemically stable lithium storage in silicon. Solid State Ion 2017, 302: 66–71.
Crossref Google Scholar
[32]
Lee AY, Yang K, Anh ND, et al. Raman study of D* band in graphene oxide and its correlation with reduction. Appl Surf Sci 2021, 536: 147990.
Crossref Google Scholar
[33]
Dennison JR, Holtz M, Swain G. Raman spectroscopy of carbon materials. Spectroscopy 1996, 11: 38–45.
Google Scholar
[34]
Duan WY, Yin XW, Li Q, et al. Synthesis and microwave absorption properties of SiC nanowires reinforced SiOC ceramic. J Eur Ceram Soc 2014, 34: 257–266.
Crossref Google Scholar
[35]
Ferrari AC, Robertson J. Interpretation of Raman spectra of disordered and amorphous carbon. Phys Rev B 2000, 61: 14095–14107.
Crossref Google Scholar
[36]
Surjadi JU, Zhou YS, Huang SP, et al. Lightweight, ultra-tough, 3D-architected hybrid carbon microlattices. Matter 2022, 5: 4029–4046.
Crossref Google Scholar
[37]
Ohlídalová M, Kučerová I, Novotná M. Identification of acrylic consolidants in wood by Raman spectroscopy. J Raman Spectrosc 2006, 37: 1179–1185.
Crossref Google Scholar
[38]
Malek MA, Nakazawa T, Kang HW, et al. Multi-modal compositional analysis of layered paint chips of automobiles by the combined application of ATR-FTIR imaging, Raman microspectrometry, and SEM/EDX. Molecules 2019, 24: 1381.
Crossref Google Scholar
[39]
Martin B, Puentes J, Wruck L, et al. Degree of cure of epoxy/acrylic photopolymers: Characterization with Raman spectroscopy and a modified phenomenological model. Polym Eng Sci 2018, 58: 228–237.
Crossref Google Scholar
[40]
Brinckmann SA, Patra N, Yao J, et al. Stereolithography of SiOC polymer-derived ceramics filled with SiC micronwhiskers. Adv Eng Mater 2018, 20: 1800593.
Crossref Google Scholar
[41]
Huang K, Elsayed H, Franchin G, et al. Complex SiOC ceramics from 2D structures by 3D printing and origami. Addit Manuf 2020, 33: 101144.
Crossref Google Scholar
[42]
Bu YX, Han KL. Bonding and correlation analysis of various SiCO isomers. J Phys Chem A 2002, 106: 11897–11910.
Crossref Google Scholar
[43]
Krivoshein PK, Volkov DS, Rogova OB, et al. FTIR photoacoustic and ATR spectroscopies of soils with aggregate size fractionation by dry sieving. ACS Omega 2022, 7: 2177–2197.
Crossref Google Scholar
[44]
Volkov Dmitry S, Rogova Olga B, Proskurnin Mikhail A. Organic matter and mineral composition of silicate soils: FTIR comparison study by photoacoustic, diffuse reflectance, and attenuated total reflection modalities. Agronomy 2021, 11: 1879.
Crossref Google Scholar
[45]
Chen C, Zeng SF, Han XC, et al. 3D carbon network supported porous SiOC ceramics with enhanced microwave absorption properties. J Mater Sci Technol 2020, 54: 223–229.
Crossref Google Scholar
[46]
Chen EZ, Luan SZ, Gaitanaros S. On the compressive strength of brittle lattice metamaterials. Int J Solids Struct 2022, 257: 111871.
Crossref Google Scholar
[47]
Li TT, Jarrar F, Abu Al-Rub R, et al. Additive manufactured semi-plate lattice materials with high stiffness, strength and toughness. Int J Solids Struct 2021, 230–231: 111153.
Crossref Google Scholar
[48]
Branicio PS, Kalia RK, Nakano A, et al. Nanoductility induced brittle fracture in shocked high performance ceramics. Appl Phys Lett 2010, 97: 111903
Crossref Google Scholar
[49]
Greer JR, Oliver WC, Nix WD. Size dependence of mechanical properties of gold at the micron scale in the absence of strain gradients. Acta Mater 2005, 53: 1821–1830.
Crossref Google Scholar
[50]
Ma XL, Higgins W, Liang ZY, et al. Exploring the origins of the indentation size effect at submicron scales. PNAS 2021, 118: e2025657118.
Crossref Google Scholar
[51]
Gilman JJ. Propagation of cleavage cracks in crystals. J Appl Phys 1956, 27: 1262–1269.
Crossref Google Scholar
[52]
Pierin G, Grotta C, Colombo P, et al. Direct ink writing of micrometric SiOC ceramic structures using a preceramic polymer. J Eur Ceram Soc 2016, 36: 1589–1594.
Crossref Google Scholar
[53]
Li ZY, Chen ZW, Liu J, et al. Additive manufacturing of lightweight and high-strength polymer-derived SiOC ceramics. Virtual Phys Prototy 2020, 15: 163–177.
Crossref Google Scholar
[54]
Huang K, Elsayed H, Franchin G, et al. 3D printing of polymer-derived SiOC with hierarchical and tunable porosity. Addit Manuf 2020, 36: 101549.
Crossref Google Scholar
[55]
Li XW, Kim M, Zhai W. Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption. Mater Design 2022, 223: 111206.
Crossref Google Scholar
[56]
Zhang XQ, Zhang KQ, Zhang B, et al. Quasi-static and dynamic mechanical properties of additively manufactured Al2O3 ceramic lattice structures: Effects of structural configuration. Virtual Phys Prototy 2022, 17: 528–542.
Crossref Google Scholar
[57]
Wu SQ, Yang L, Wang CS, et al. Si/SiC ceramic lattices with a triply periodic minimal surface structure prepared by laser powder bed fusion. Addit Manuf 2022, 56: 102910.
Crossref Google Scholar
[58]
Cao JW, Idrees M, Tian GQ, et al. Complex SiC-based structures with high specific strength fabricated by vat photopolymerization and one-step pyrolysis. Addit Manuf 2021, 48: 102430.
Crossref Google Scholar
Journal of Advanced Ceramics
Volume 12 Issue 11,
November 2023
Pages 2134-2147
DOI: 10.26599/JAC.2023.9220818
Cite this article:
Su R, Chen J, Zhang X, et al. Accuracy controlling and mechanical behaviors of precursor-derived ceramic SiOC microlattices by projection micro stereolithography (PμSL) 3D printing. Journal of Advanced Ceramics, 2023, 12(11): 2134-2147. https://doi.org/10.26599/JAC.2023.9220818

2293

Views

527

Downloads

32

Crossref

30

Web of Science

32

Scopus

0

CSCD

Altmetrics
Received: 01 August 2023
Revised: 07 October 2023
Accepted: 11 October 2023
Published: 24 November 2023
© The Author(s) 2023.

Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made.

The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.

To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
Return