AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
PDF (6.9 MB)
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Research Article | Open Access

A novel mullite anti-gyroid/SiC gyroid ceramic metastructure based on digital light processing 3D printing with enhanced electromagnetic wave absorption and mechanical properties

Chaoyang Wang1,2Xiao Chen1,2Zhicheng Wang1,2Jialin Bai1,2Jie Tang1,2Yulong She1,2Zhengren Huang1,2( )Yong Yang1,2( )
State Key Laboratory of High Performance Ceramics and Superfine Microstructures, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China
College of Materials Science and Opto-Electronic Technology, University of Chinese Academy of Sciences, Beijing 100049, China
Show Author Information

Graphical Abstract

Abstract

SiC-based composites are widely used as electromagnetic wave absorbers due to their excellent dielectric properties. However, the constraints associated with structural design and the intricacies of the preparation process hinder their broader application. In this study, novel mullite anti-gyroid/SiC gyroid metastructures are designed to integrate the mechanical and electromagnetic wave (EMW) absorption properties of composite materials. Mullite anti-gyroid/SiC gyroid composites are fabricated utilizing a combination of digital light processing (DLP) three-dimensional (3D) printing and precursor infiltration and pyrolysis (PIP) processes. Through the modulation of structural units, the electromagnetic parameters can be effectively regulated, thus improving the impedance matching characteristics of the composites. The structural composites show outstanding EMW absorption properties, with a minimum reflection loss of −54 dB at a thickness of 1.9 mm and an effective absorption bandwidth of 3.20 GHz at a thickness of 2.2 mm. Furthermore, the PIP process significantly enhances the mechanical properties of the composites; compared with those of the mullite/SiC ceramics, the flexural strength of the composites is improved by 3.69–5.85 times (13.28±1.15 MPa vs. (49.05±1.07)–(77.78±3.72) MPa), and the compressive strength is improved by 4.59–13.58 times (8.55±0.90 MPa vs. (39.02±1.63)–(116.13±2.58) MPa). This approach offers a novel and effective method for fabricating structural composites with an expanded range of higher electromagnetic wave absorption properties and improved mechanical properties.

References

[1]

Zhao HH, Xu XZ, Wang YH, et al. Heterogeneous interface induced the formation of hierarchically hollow carbon microcubes against electromagnetic pollution. Small 2020, 16: 2003407.

[2]

Zhou R, Wang YS, Liu ZY, et al. Digital light processing 3D-printed ceramic metamaterials for electromagnetic wave absorption. Nanomicro Lett 2022, 14: 122.

[3]

Liang LL, Gu WH, Wu Y, et al. Heterointerface engineering in electromagnetic absorbers: New insights and opportunities. Adv Mater 2022, 34: 2106195.

[4]

Zhang MH, Chen XY, Sun JM, et al. Hollow silicon carbide microspheres for excellent and lightweight electromagnetic wave absorber. J Alloys Compd 2024, 972: 172647.

[5]

Lv XY, Ye F, Cheng LF, et al. 3D printing “wire-on-sphere” hierarchical SiC nanowires/SiC whiskers foam for efficient high-temperature electromagnetic wave absorption. J Mater Sci Technol 2022, 109: 94–104.

[6]

Wang P, Cheng LF, Zhang LT. Lightweight, flexible SiCN ceramic nanowires applied as effective microwave absorbers in high frequency. Chem Eng J 2018, 338: 248–260.

[7]

Yang WQ, Yang D, Mei H, et al. 3D printing of PDC–SiOC@SiC twins with high permittivity and electromagnetic interference shielding effectiveness. J Eur Ceram Soc 2021, 41: 5437–5744.

[8]

Lan XL, Zhao HR, Zhang BX, et al. Ultralight, compressible, and high-temperature-resistant dual-phase SiC/Si3N4 felt for efficient electromagnetic wave attenuation. Chem Eng J 2021, 425: 130727.

[9]

Li H, Deng WB, Li TH, et al. Construction of SiCnws/carbon foam composites with multiple loss mechanisms for excellent electromagnetic wave absorption. Synth Met 2022, 291: 117207.

[10]

Zhang HH, Tang J, Zhang YS, et al. Cross-scale construction of SiC–Si3N4 porous ceramics with superior electromagnetic wave absorption performance. Ceram Int 2024, 50: 2177–2184.

[11]

Yang F, Xue JM, Ma YJ, et al. Sandwich structure SiCf/Si3N4–SiOC–Si3N4 composites for high-temperature oxidation resistance and microwave absorption. Ceram Int 2022, 48: 24803–24810.

[12]

Meng XH, Ma XY, Zheng XY. Numerical computation for effective mechanical properties of honeycomb core structure. Adv Mater Res 2014, 912–914: 460–465.

[13]

Park K, Lee S, Kim C, et al. Fabrication and electromagnetic characteristics of electromagnetic wave absorbing sandwich structures. Compos Sci Technol 2006, 66: 576–584.

[14]

Fu SY, Zhu M, Zhu YF. Organosilicon polymer-derived ceramics: An overview. J Adv Ceram 2019, 8: 457–478.

[15]

Zhao Z, Zhou GX, Yang ZH, et al. Direct ink writing of continuous SiO2 fiber reinforced wave-transparent ceramics. J Adv Ceram 2020, 9: 403–412.

[16]

Chen X, Yin J, Huang LZ, et al. Microstructural tailoring, mechanical and thermal properties of SiC composites fabricated by selective laser sintering and reactive melt infiltration. J Adv Ceram 2023, 12: 830–847.

[17]

Tang J, Guo XT, Chang HT, et al. The preparation of SiC ceramic photosensitive slurry for rapid stereolithography. J Eur Ceram Soc 2021, 41: 7516–7524.

[18]

Tang J, Zhang HH, Chang HT, et al. Vat photopolymerization-based additive manufacturing of high-strength RB-SiC ceramics by introducing quasi-spherical diamond. J Eur Ceram Soc 2023, 43: 5436–5445.

[19]

Wang ZC, Wang CY, Tang J, et al. Digital light processing and electromagnetic wave absorption performance tuning of SiOC/SiO2 ceramics. J Mater Res Technol 2023, 27: 6538–6547.

[20]

He RJ, Zhou NP, Zhang KQ, et al. Progress and challenges towards additive manufacturing of SiC ceramic. J Adv Ceram 2021, 10: 637–674.

[21]

Mei H, Zhao X, Zhou SX, et al. 3D-printed oblique honeycomb Al2O3/SiCw structure for electromagnetic wave absorption. Chem Eng J 2019, 372: 940–945.

[22]

Feng YR, Guo X, Huang K, et al. Enhanced electromagnetic microwave absorption of SiOC ceramics targeting the integration of structure and function. J Eur Ceram Soc 2021, 41: 6393–6405.

[23]

Yao L, Yang WQ, Zhou SX, et al. Top-down parametrization-design of orientation-reinforced SiOC-based perfect metamaterial microwave absorber with wide-temperature adaptability. Acta Mater 2023, 249: 118803.

[24]

Zhang B, Huang JF, Ouyang HB, et al. A mullite oxidation protective coating on SiC coated carbon/carbon composites by hot dipping. Ceram Int 2016, 42: 17932–17935.

[25]

Ren ZW, Zhou WC, Qing YC, et al. Simultaneously improving mechanical and microwave absorption properties of a novel SiCf/SiOC & mullite hybrid ceramic matrix composite. J Eur Ceram Soc 2021, 41: 7560–7571.

[26]

Gao H, Luo F, Wen QL, et al. Effect of preparation conditions on mechanical, dielectric and microwave absorption properties of SiC fiber/mullite matrix composite. Ceram Int 2019, 45: 11625–11632.

[27]

Pan HJ, Luo F, Feng XY, et al. Construction of compound interface in SiCf/mullite ceramic–matrix composites for enhanced mechanical and microwave absorbing performance. J Eur Ceram Soc 2023, 43: 4916–4926.

[28]

You GQ, Han DY, Tian HJ, et al. 3D nano-network structured SiCN ceramic aerogels on mullite fiber felts for electromagnetic wave absorption. Ceram Int 2022, 48: 35519–35524.

[29]

Gao H, Luo F, Wen QL, et al. Temperature-dependent dielectric and microwave absorption properties of silicon carbide fiber-reinforced oxide matrices composite. J Mater Sci 2018, 53: 15465–15473.

[30]

Ayeni JO, Ma SH, Wang XH, et al. Fabrication method, dielectric properties, and electromagnetic absorption performance of high alumina fly ash-based ceramic composites. Ceram Int 2022, 48: 21268–21282.

[31]

Hu B, Wang ZJ, Du C, et al. Multi-objective Bayesian optimization accelerated design of TPMS structures. Int J Mech Sci 2023, 244: 108085.

[32]

Luzzati V, Spegt PA. Polymorphism of lipids. Nature 1967, 215: 701–704.

[33]

Yoo DJ. Computer-aided porous scaffold design for tissue engineering using triply periodic minimal surfaces. Int J Precis Eng Man 2011, 12: 61–71.

[34]

Yu SX, Sun JX, Bai JM. Investigation of functionally graded TPMS structures fabricated by additive manufacturing. Mater Des 2019, 182: 108021.

[35]

Lu JX, Dong P, Zhao YT, et al. 3D printing of TPMS structural ZnO ceramics with good mechanical properties. Ceram Int 2021, 47: 12897–12905.

[36]

An Q, Li DW, Liao WH, et al. A novel ultra-wideband electromagnetic-wave-absorbing metastructure inspired by bionic gyroid structures. Adv Mater 2023, 35: e2300659.

[37]

Chen XQ, Wu Z, Zhang ZL, et al. Ultra-broadband and wide-angle absorption based on 3D-printed pyramid. Opt Laser Technol 2020, 124: 105972.

[38]

Yao L, Yang WQ, Zhou SX, et al. Design paradigm for strong-lightweight perfect microwave absorbers: The case of 3D printed gyroid shellular SiOC-based metamaterials. Carbon 2022, 196: 961–971.

[39]

Tang J, Chang HT, Guo XT, et al. Preparation of photosensitive SiO2/SiC ceramic slurry with high solid content for stereolithography. Ceram Int 2022, 48: 30332–30337.

[40]

Chang HT, Tang J, Guo XT, et al. Stereolithography-based additive manufacturing of RB-SiC ceramics by a two-step sintering method. Ceram Int 2023, 49: 1085–1091.

[41]

Wang CY, Tang J, Wang ZC, et al. Tuning the microstructure of porous SiCnw/SiC fabricated by vat photopolymerization 3D printing for electromagnetic wave absorption. Ceram Int 2024, 50: 7745–7757.

[42]

Liu XK, Luo F, Zhu DM, et al. Microwave permittivity of SiC–Al2O3 composite powder prepared by sol-gel and carbothermal reduction. T Nonferr Metal Soc 2006, 16: s494–s497.

[43]

Lao XB, Xu XY, Jiang WH, et al. Effect of SiC nanoparticles on in situ synthesis of SiC whiskers in corundum–mullite–SiC composites obtained by carbothermal reduction. Ceram Int 2020, 46: 9225–9232.

[44]

Bai JL, Huang SJ, Yao XM, et al. Surface engineering of nanoflower-like MoS2 decorated porous Si3N4 ceramics for electromagnetic wave absorption. J Mater Chem A 2023, 11: 6274–6285.

[45]

Xiao SS, Mei H, Han DY, et al. 3D printed SiC nanowire reinforced composites for broadband electromagnetic absorption. Ceram Int 2019, 45: 11475–11483.

[46]

Yu SW, Zeng T, Yang YP, et al. Effect of an annealing treatment on the microstructure and EMW-absorbing properties of SiCw/Si3N4 ceramics fabricated by 3D printing. Ceram Int 2023, 49: 1092–1101.

[47]

Zhang HH, Liu H, Wu HB, et al. Microwave absorbing property of gelcasting SiC–Si3N4 ceramics with hierarchical pore structures. J Eur Ceram Soc 2022, 42: 1249–1257.

[48]

Lu JB, Jing J, Zhou XB, et al. Vat photopolymerization 3D printing gyroid meta-structural SiOC ceramics achieving full absorption of X-band electromagnetic wave. Addit Manuf 2023, 78: 103827.

[49]

Wang WQ, Li ZC, Gao X, et al. Material extrusion 3D printing of large-scale SiC honeycomb metastructure for ultra-broadband and high temperature electromagnetic wave absorption. Addit Manuf 2024, 85: 104158.

[50]

Wu T, Liu Y, Zeng X, et al. Facile hydrothermal synthesis of Fe3O4/C core–shell nanorings for efficient low-frequency microwave absorption. ACS Appl Mater Inter 2016, 8: 7370–7380.

[51]

You X, Dai GH, Deng RX, et al. Fabrication of high-performance electromagnetic wave absorbing SiC composites reinforced by 3D printed carbon-based nanonetwork with Fe3O4 nanoparticles. Addit Manuf 2022, 55: 102855.

[52]

Yin S, Pan LM, Fang X, et al. Porous SiC–Si2N2O–Si3N4 composite ceramics with excellent EMW absorption properties prepared by gelcasting and carbonthermal reduction. J Alloys Compd 2021, 889: 161724.

[53]

Ren ZW, Zhou WC, Qing YC, et al. Microwave absorption and mechanical properties of SiCf/SiOC composites with SiO2 fillers. Ceram Int 2021, 47: 8478–8485.

[54]

Mu Y, Zhou WC, Wang HY, et al. Mechanical and dielectric properties of 2.5D SiCf/SiC–Al2O3 composites prepared via precursor infiltration and pyrolysis. Mater Sci Eng A 2014, 596: 64–70.

[55]

Bai JL, Huang SJ, Yao XM, et al. Construction of the SiC nanowires network structure decorated by MoS2 nanoflowers in porous Si3N4 ceramics for electromagnetic wave absorption. Chem Eng J 2023, 469: 143809.

[56]

Wang JH, Yan JF, Yun JN, et al. Construction of string-bead-like spatial conductive network derived from CoFe Prussian blue analogue and carbon nanotube composite for excellent electromagnetic wave absorption. Carbon 2022, 196: 290–303.

[57]

Wang JH, Zhang SM, Liu ZL, et al. Graphene-like structure of bio-carbon with CoFe Prussian blue derivative composites for enhanced microwave absorption. J Colloid Interf Sci 2023, 652: 2029–2041.

[58]

Wen B, Cao MS, Hou ZL, et al. Temperature dependent microwave attenuation behavior for carbon-nanotube/silica composites. Carbon 2013, 65: 124–139.

[59]

Zhang X, Qiao J, Jiang YY, et al. Carbon-based MOF derivatives: Emerging efficient electromagnetic wave absorption agents. Nano-micro Lett 2021, 13: 135.

[60]

Qiao J, Zhang X, Liu C, et al. Non-magnetic bimetallic MOF-derived porous carbon-wrapped TiO2/ZrTiO4 composites for efficient electromagnetic wave absorption. Nano-micro Lett 2021, 13: 75.

[61]

Zhang F, Zhang WD, Zhu WF, et al. Core–shell nanostructured CS/MoS2: A promising material for microwave absorption. Appl Surf Sci 2019, 463: 182–189.

[62]

Zeng XJ, Cheng XY, Yu RH, et al. Electromagnetic microwave absorption theory and recent achievements in microwave absorbers. Carbon 2020, 168: 606–623.

[63]

Huang XG, Wei JW, Zhang YK, et al. Ultralight magnetic and dielectric aerogels achieved by metal–organic framework initiated gelation of graphene oxide for enhanced microwave absorption. Nano-micro Lett 2022, 14: 107.

[64]

Deng KX, Wu HH, Li Y, et al. The resin-ceramic-based Fe3O4/graphite composites rapidly fabricated by selective laser sintering for integration of structural–bearing and broadband electromagnetic wave absorption. J Alloys Compd 2023, 943: 169120.

[65]

Peng K, Wang RQ, Chen H, et al. Prussian blue derived Fe/C anchoring on multiwalled carbon nanotubes forming chain-like efficient electromagnetic wave absorbent. J Electron Mater 2020, 49: 6631–6642.

[66]

Zhou Q, Yin XW, Ye F, et al. Multiscale designed SiCf/Si3N4 composite for low and high frequency cooperative electromagnetic absorption. J Am Ceram Soc 2018, 101: 5552–5563.

[67]

Mei H, Yang D, Yang WQ, et al. 3D-printed impedance gradient Al2O3 ceramic with in situ growing needle-like SiC nanowires for electromagnetic wave absorption. Ceram Int 2021, 47: 31990–31999.

[68]

Gao H, Luo F, Deng HW, et al. Fabrication of SiCf/SiC–mullite composite with improved pretreatment condition via precursor infiltration-sintering combined with infiltration-pyrolysis process. Ceram Int 2019, 45: 16062–16069.

[69]

Ye XL, Chen ZF, Ai SF, et al. Porous SiC/melamine-derived carbon foam frameworks with excellent electromagnetic wave absorbing capacity. J Adv Ceram 2019, 8: 479–488.

[70]

Xing RZ, Xu GX, Qu N, et al. 3D printing of liquid–metal-in-ceramic metamaterials for high-efficient microwave absorption. Adv Funct Mater 2024, 34: 2307499.

[71]

Zhou NP, Zhang L, Wang WQ, et al. Stereolithographically 3D printed SiC metastructure for ultrabroadband and high temperature microwave absorption. Adv Mater Technol–US 2023, 8: 2201222.

[72]

Qiao J, Shi RQ. Microstructure and properties of highly porous mullite materials fabricated by direct foaming–gelcasting. J Porous Mater 2023, 30: 1385–1393.

[73]

Wang S, Luo F, Guo J, et al. Effect of preparation conditions on mechanical, dielectric and wave-transparent properties of Al2O3f/mullite composites. J Mater Sci Mater Electron 2022, 33: 20317–20327.

[74]

Gao H, Luo F, Wen QL, et al. Influence of different matrices on the mechanical and microwave absorption properties of SiC fiber-reinforced oxide matrix composites. Ceram Int 2018, 44: 6010–6015.

[75]

Xin CX, Zhang J, Peijs T, et al. Digital light processing 3D printing of lightweight Fe3O4/rGO/resin composites with enhanced microwave absorption. Mater Today Commun 2022, 31: 103865.

[76]

Qin M, Zhang LM, Wu HJ. Dielectric loss mechanism in electromagnetic wave absorbing materials. Adv Sci 2022, 9: 2105553.

Journal of Advanced Ceramics
Pages 1212-1222
Cite this article:
Wang C, Chen X, Wang Z, et al. A novel mullite anti-gyroid/SiC gyroid ceramic metastructure based on digital light processing 3D printing with enhanced electromagnetic wave absorption and mechanical properties. Journal of Advanced Ceramics, 2024, 13(8): 1212-1222. https://doi.org/10.26599/JAC.2024.9220930

674

Views

135

Downloads

0

Crossref

0

Web of Science

0

Scopus

0

CSCD

Altmetrics

Received: 11 March 2024
Revised: 13 June 2024
Accepted: 15 June 2024
Published: 30 August 2024
© The Author(s) 2024.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, http://creativecommons.org/licenses/by/4.0/).

Return