AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
Powered by AMiner. Clicking this button will take you away from SciOpen.
Home Global Geology Article
PDF (18.8 MB)
Cite
EndNote(RIS) BibTeX
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Open Access

Research on Fe-based impregnated diamond drill bits strengthened by Nano-NbC and Nano-WC

Ekene Matthew Egwuonwu1,2, Uzodigwe Emmanuel Nnanwuba1,2, Si CHANG1,2, Longchen DUAN3,4, Fulong NING3,4, Baochang LIU1,2,4( )
College of Construction Engineering, Jilin University, Changchun 130026, China
Key Laboratory of Drilling and Exploitation Technology in Complex Conditions of Ministry of Natural Resources, Changchun 130026, China
Faculty of Engineering, China University of Geosciences, Wuhan 430074, China
National Center for International Research on Deep Earth Drilling and Resource Development, China University of Geosciences, Wuhan 430074, China
Show Author Information

Abstract

In order to improve the matrix performance of impregnated diamond drill bit to better meet the drilling needs, the effects of the addition of nano-WC and nano-NbC particles on the matrix material together with the mechanical properties and microstructure of the diamond-matrix composite material of the Fe-based diamond drill bit were studied by using the method of uniform formula design, regression analysis and solution finding. An indoor drilling test was also carried out using the fabricated impregnated diamond drill bit. The results showed that after the addition of nano-NbC and nano-WC, the hardness and flexural strength of the matrix material got improved, as the flexural strength of the diamond composite material increased to 4.29%, the wear-resistance ratio increased to 8.75%, and the tighter the chemical bonding between the diamond and the matrix. This, indicates that the addition of nanoparticles has a positive significance in improving the performance of the diamond composite. The results of the drilling test showed that the mechanical drilling speed of the impregnated diamond drill bit after nanoparticle strengthening is 25.85% higher than that of the conventional drill bit, and the matrix wear was increased by 17.5%. It proves that nanoparticles can improve the drilling performance and efficiency of drill bit.

Keywords

Nanoparticlesuniform formulation designdiffusion strengtheningimpregnated diamond drill bits

References

 

Barbosa A D P, Bobrovnitchii G S, Skury A L D, et al. 2010. Structure, microstructure and mechanical properties of PM Fe-Cu-Co alloys. Materials and Design, 31: 522-526.
Crossref Google Scholar
 

Cheng Q, Chen H, Hou Y, et al. 2021. Microstructure and wear behavior of spherical Nb C hardmetals with nickelbased binders on AISI 4145H steel. International Journal of Refractory Metals and Hard Materials, 95: 105414. https://doi.org/10.1016/j.ijrmhm.2020.105414.
Crossref Google Scholar
 

Dai H, Wang L, Zhang J, et al. 2015. Iron based partially prealloyed powders as matrix materials for diamond tools. Powder Metallurgy, 58: 83-86.
Crossref Google Scholar
 

de Oliveira L J, Bobrovnitchii G S, Filgueira M. 2007. Processing and characterization of impregnated diamond cutting tools using a ferrous metal matrix. International Journal of Refractory Metals and Hard Materials, 25: 328-335.
Crossref Google Scholar
 

Demirskyi D, Borodianska H, Suzuki T S, et al. 2019. Hightemperature flexural strength performance of ternary high-entropy carbide consolidated via spark plasma sintering of Ta C, Zr C and Nb C. Scripta Materialia, 164: 12-16.
Crossref Google Scholar
 

Garcia J, Collado C V, Blomqvist A, et al. 2019. Cemented carbide microstructures: a review. International Journal of Refractory Metals and Hard Materials, 80: 40-68.
Crossref Google Scholar
 

Ge M, Chen Z, Wang P, et al. 2022. Crack damage control for diamond wire sawing of silicon: The selection of processing parameters. Material Science in Semiconductor Processing, 148: 106838. https://doi.org/10.1016/j.mssp.2022.106838.
Crossref Google Scholar
 

Han Y, Zhang S, Bai R, et al. 2020. Effect of nano-vanadium nitride on microstructure and properties of sintered FeCu-based diamond composites. International Journal of Refractory Metals and Hard Materials, 91: 105256. https://doi.org/10.1016/j.ijrmhm.2020.105256.
Crossref Google Scholar
 

Hou F. 2010. Application of impregnated diamond bits at home and abroad. Inner Mongolia Petrochemical Industry, 36(5): 21-23.
Google Scholar
 

Kelly A, Rowcliffe D J. 1967. Deformation of poly crystalline transition metal carbides. Journal of the American Ceramic Society, 50: 253-256.
Crossref Google Scholar
 

Konstanty J S, Baczek E, Romanski A, et al. 2018. Wearresistant iron-based Mn-Cu-Sn matrix for sintered diamond tools. Powder Metallurgy, 61: 43-49.
Crossref Google Scholar
 

Kumashiro Y, Nagai Y, Kato H. 1982. The Vickers microhardness of Nb C, Zr C and Ta C single crystals up to1500℃. Journal of Materials Science Letters, 1: 49-52.
Crossref Google Scholar
 

Li C, Duan L, Tan S, et al. 2019a. Study on the effectiveness of WS2 and Ca F2 on the performances of self-lubricating micro impregnated diamond bits. International Journal of Refractory Metals & Hard Materials, 84: 105021. https://doi.org/10.1016/j.ijrmhm.2019.105021.
Crossref Google Scholar
 

Li M, Sun Y, Meng Q, et al. 2016. Fabrication of Fe-based diamond composites by pressureless infiltration, Materials, 9: 1006. https://doi.org/10.3390/ma9121006.
Crossref Google Scholar
 

Li W, Zhan J, Wang S, et al. 2012. Characterizations and mechanical properties of impregnated diamond segment using Cu-Fe-Co metal matrix. Rare Metals, 31: 81-87.
Crossref Google Scholar
 

Li X, Feng Y, Liu B, et al. 2019b. Influence of Nb C particles on microstructure and mechanical properties of Al Co Cr Fe Ni high-entropy alloy coatings prepared by laser cladding. Journal of Alloys Compounds, 788: 485-494.
Crossref Google Scholar
 

Liu W, Gao D. 2021. Hall-Petch relation in the fracture strength of matrix-body PDC bits. International Journal of Refractory Metals and Hard Materials, 98: 105537. https://doi.org/10.1016/j.ijrmhm.2021.105537.
Crossref Google Scholar
 

Loginov P, Mishnaevsky L, Levashov E, et al. 2015. Diamond and c BN hybrid and nanomodified cutting tools with enhanced performance: Development, testing and modelling. Materials and Design, 88: 310-319.
Crossref Google Scholar
 

Loginov P, Sidorenko D, Bychkova M, et al. 2017. Mechanical alloying as an effective way to achieve superior properties of Fe-Co-Ni binder alloy. Metals, 7(12): 570. https://doi.org/10.3390/met7120570.
Crossref Google Scholar
 

Pourasiabi H, Gates J D. 2022. Effects of matrix chromiumto-carbon ratio on high-stress abrasive wear behavior of high chromium white cast irons dual-reinforced by niobium carbides. Tribology International, 167: 107350. https://doi.org/10.1016/j.triboint.2021.107350.
Crossref Google Scholar
 

Sidorenko D, Mishnaevsky L, Levashov E, et al. 2015. Carbon nanotube reinforced metal binder for diamond cutting tools. Materials and Design, 83: 536-544.
Crossref Google Scholar
 

Su Z, Zhang S, Liu L, et al. 2021. Microstructure and performance characterization of Co based diamond composites fabricated via fused deposition molding and sintering. Journal of Alloys and Compounds, 871: 159569. https://doi.org/10.1016/j.jallcom.2021.159569.
Crossref Google Scholar
 

Sun W T, Wang B, Liu X L, et al. 2022. Controlling the tribology performance of gray cast iron by tailoring the microstructure. Tribology International, 167: 107343. https://doi.org/10.1016/j.triboint.2021.l07343.
Crossref Google Scholar
 

Sun Y, Wu H, Li M, et al. 2016. The effect of Zr O2 nanoparticles on the microstructure and properties of sintered WC-bronze-based diamond composites. Materials, 9: 343.
Crossref Google Scholar
 

Tan S, Fang X, Yang K, et al. 2014. A new composite impregnated diamond bit for extra-hard, compact, and nonabrasive rock formation. International Journal of Refractory Metals and Hard Materials, 43: 186-192.
Crossref Google Scholar
 

Tan S, Fang X, Yang K, et al. 2014. A new composite impregnated diamond bit for extra-hard, compact, and nonabrasive rock formation, International Journal of Refractory Metals and Hard Materials, 43: 186-192.
Crossref Google Scholar
 

Tan S, Zhang W, Duan L, et al. 2019. Effects of Mo S2 and WS2 on the matrix performance of WC based impregnated diamond bit. Tribology International, 131: 174-183.
Crossref Google Scholar
 

Wegner J, Fehr A, Platt S, et al. 2020. Diamond impregnated316L metal matrix composites fabricated by powder bed fusion with laser beam-Influences of the energy input on the microstructural properties. Diamond and Related Materials, 109: 108040. https://doi.org/10.1016/j.diamond.2020.108040.
Crossref Google Scholar
 

Xu H, Sun S, Qiao C, et al. 2021, Design and application of a novel water-atomized pre-alloyed powder for diamond wire saw. Diamond and Related Materials, 116: 108439. https://doi.org/10.1016/j.diamond.2021.108439.
Crossref Google Scholar
 

Yu Y Q, Tie X R, Li R, et al. 2006. The effects of rare earth on the hot pressing of Cu-Sn Ti H2 bonded diamond composites. Key Engineering Materials, 315-316: 269-273.
Crossref Google Scholar
 

Zhang K, Wang D, Wang Z, et al. 2020. Effect of Ni content and maceration metal on the microstructure and properties of WC based diamond composites. International Journal of Refractory Metals and Hard Materials, 88: 105196. https://doi.org/10.1016/j.ijrmhm.2020.105196.
Crossref Google Scholar
Global Geology
Volume 26 Issue 1,
February 2023
Pages 21-30
DOI: 10.3969/j.issn.1673-9736.2023.01.03
Cite this article:
Egwuonwu EM, Nnanwuba UE, CHANG S, et al. Research on Fe-based impregnated diamond drill bits strengthened by Nano-NbC and Nano-WC. Global Geology, 2023, 26(1): 21-30. https://doi.org/10.3969/j.issn.1673-9736.2023.01.03

287

Views

16

Downloads

0

Crossref

Altmetrics
Received: 07 September 2022
Accepted: 20 October 2022
Published: 25 February 2023
© 2023 GLOBAL GEOLOGY
Return