AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
PDF (12.1 MB)
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Open Access

Finite strip dynamic modeling of thin-walled aircraft parts

Xiaowei ZHENG,Huaguang QIUYesheng CHENJun ZHANG( )Wanhua ZHAO
State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an 710054, China

Peer review under responsibility of Editorial Committee of JAMST

Show Author Information

Abstract

Aerospace thin-walled parts are characterized by large material removal rate and poor workpiece rigidity. It is very easy to occur chattering phenomenon during milling processing, which affects the machining efficiency and quality of the workpiece. Before cutting thinwalled parts, dynamic modeling and analysis are needed to extract the modal parameters of the contact area between tool and workpiece to predict the forced vibration and avoid the chatter. In this paper, the finite strip method for dynamic modeling and analysis is derived, and then used to predict the frequency response function at the weak point of the parts. The corresponding T-type and B-type test parts are designed, and the accuracy of the model calculation results is verified by modal hammer test. By comparing the modeling calculation results with the experimental test results, it is found that the frequency calculation errors of the dominant mode of frequency response function at the weak point of the thin-wall parts are all less than 3% and the amplitude calculation errors are all less than 7%. Therefore, the finite strip dynamic modeling method proposed can be used to predict the frequency response function of thin-walled parts.

References

1

Fei JX, Xu FF, Lin B, et al. State of the art in milling process of the flexible workpiece. Int J Adv Manuf Technol 2020; 109(5-6): 1695-1725.

2

Dang XB, Wan M, Yang Y. Prediction and suppression of chatter in milling of structures with low-rigidity: a review. J Adv Manuf Sci Tech-nol 2021;1(3): 2021010.

3

Niu JB, Xu JT, Ren F, et al. A short review on milling dynamics in low-stiffness cutting conditions: Modeling and analysis. J Adv Manuf Sci Technol 2021;1(1): 2020004.

4

Song QH, Ai X, Tang WX. Prediction of simultaneous dynamic stabili-ty limit of time-variable parameters system in thin-walled workpiece high-speed milling processes. Int J Adv Manuf Technol 2011;55(9-12): 883-889.

5

Stepan G, Kiss AK, Ghalamchi B, et al. Chatter avoidance in cutting highly flexible workpieces. CIRP Ann 2017;66(1): 377-380.

6

Wang DQ, Löser M, Ihlenfeldt S, et al. Milling stability analysis with considering process damping and mode shapes of in-process thin-walled workpiece. Int J Mech Sci 2019;159: 382-397.

7

Budak E, Tunç LT, Alan S, et al. Prediction of workpiece dynamics and its effects on chatter stability in milling. CIRP Ann 2012; 61(1): 339-342.

8

Song QH, Liu ZQ, Wan Y, et al. Application of Sherman-Morrison-Woodbury formulas in instantaneous dynamic of peripheral milling for thin-walled component. Int J Mech Sci 2015;96-97: 79-90.

9

Tuysuz O, Altintas Y. Frequency domain updating of thin-walled workpiece dynamics using reduced order substructuring method in ma-chining. J Manuf Sci Eng 2017;139(7): 071013.

10

Tuysuz O, Altintas Y. Time-domain modeling of varying dynamic characteristics in thin-wall machining using perturbation and reduced-order substructuring methods. J Manuf Sci Eng 2018;140(1): 011015.

11

Yang Y, Zhang WH, Ma YC, et al. An efficient decomposition-conden-sation method for chatter prediction in milling large-scale thin-walled structures. Mech Syst Signal Process 2019;121: 58-76.

12
Yang Y. Dynamic modelling and chatter stability prediction of the milling process of thin-walled workpiece[dissertation]. Xi'an: North-western Polytechnical University; 2016.
13

Meshreki M, Attia H, Kövecses J. A new analytical formulation for the dynamics of multipocket thin-walled structures considering the fix-ture constraints. J Manuf Sci Eng 2011;133(2): 021014.

14

Meshreki M, Attia H, Kövecses J. Development of a new model for the varying dynamics of flexible pocket-structures during machining. J Manuf Sci Eng 2011;133(4): 041002.

15

Ahmadi K. Finite strip modeling of the varying dynamics of thin-walled pocket structures during machining. Int J Adv Manuf Technol 2017;89(9-12): 2691-2699.

16

Stefani J, Ahmadi K, Tuysuz O. Finite strip modeling of the varying dynamics of shell-like structures during machining processes. J Manuf Sci Eng 2018;140(4): 041015.

17

Ren S, Long XH, Meng G. Dynamics and stability of milling thin walled pocket structure. J Sound Vib 2018;429: 325-347.

18

Ren S, Long XH, Qu YG, et al. A semi-analytical method for stability analysis of milling thin-walled plate. Meccanica 2017;52(11-12): 2915-2929.

Journal of Advanced Manufacturing Science and Technology
Cite this article:
ZHENG X, QIU H, CHEN Y, et al. Finite strip dynamic modeling of thin-walled aircraft parts. Journal of Advanced Manufacturing Science and Technology, 2022, 2(4): 2022017. https://doi.org/10.51393/j.jamst.2022017

115

Views

0

Downloads

2

Crossref

2

Scopus

Altmetrics

Received: 02 April 2022
Revised: 19 April 2022
Accepted: 05 May 2022
Published: 15 October 2022
© 2022 JAMST

This is an Open Access article distributed under the terms of the Creative Commons Attribution License http://creativecommons.org/licenses/by/4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Return