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Open Access

Abrasive water jet tool passivation: from mechanism to application

Yanbin ZHANGa,b, Wenyi LIa, Lizhi TANGa, Changhe LIa( ), Xiaoliang LIANGc, Shuaiqiang XUa, Zafar SAIDd, Shubham SHARMAe, Yun CHENf, Bo LIUg, Zongming ZHOUh
School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China
State Key Laboratory of Ultra-precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, China
Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shan-dong University, Jinan 250061, China
College of Engineering, University of Sharjah, Sharjah 27272, United Arab Emirates
Department of Mechanical Engineering, IK Gujral Punjab Technical University, Punjab 144603, India
Chengdu Tool Research Institute Co., Ltd., Chengdu 610500, China
Sichuan Future Aerospace Industry LLC., Shifang 618400, China
Hanergy (Qingdao) Lubrication Technology Co., Ltd., Qingdao 266200, China

Peer review under responsibility of Editorial Committee of JAMST

Show Author Information

Abstract

The passivation process of a tool is a necessary step in the manufacturing process, which could improve tool life and machining efficiency by removing microscopic defects of in tool surface (such as burrs and micro cracks) after grinding or polishing. The abrasive water jet passivation (AWJP) is one of the most commonly used processes for carbide, ceramic and steel materials tools. Nevertheless, the complex action law from passivation to machining performance is indistinct, which makes passivation parameters rely on empirical summaries. To fill this gap, this paper concentrates on the detailed review of AWJP and comprehensive assessment between machining performance and AWJP parameters. Firstly, the mechanism of AWJP is analyzed, and the influence law of jet parameters on the tool nose radius is investigated. Secondly, the effect of tool nose radius on the force in turning and milling are summarized and analyzed. The jet pressure, abrasive concentration and jet time are positively correlated with the tool nose radius. Additionally, then the tool nose radius is positively and negatively correlated with cutting force and tool wear, respectively. Finally, future directions regarding the different parameters in AWJP and the machine tool for tool passivation are proposed: to reveal the complex nonlinear relationships between the parameters in AWJP. Develop economical, practical and efficient tool passivation machine tools to improve passivation efficiency and passivation accuracy and apply them to domestic tool passivation technology.

Keywords

Tool passivation processAbrasive water jet passivation (AWJP)Tool nose radiusTool lifeDefect

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Journal of Advanced Manufacturing Science and Technology
Volume 3 Issue 1,
January 2023
DOI: 10.51393/j.jamst.2022018
Cite this article:
ZHANG Y, LI W, TANG L, et al. Abrasive water jet tool passivation: from mechanism to application. Journal of Advanced Manufacturing Science and Technology, 2023, 3(1): 2022018. https://doi.org/10.51393/j.jamst.2022018

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Received: 02 August 2022
Revised: 24 August 2022
Accepted: 05 September 2022
Published: 15 January 2023
©2022 JAMST

This is an Open Access article distributed under the terms of the Creative Commons Attribution License http://creativecommons.org/licenses/by/4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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