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Open Access

Internal cooling techniques in cutting process: A review

Kai XUa, Yun YANGa( ), Wei FENGb, Min WANa, Weihong ZHANGa
State IJR Center of Aerospace Design and Additive Manufacturing, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, China
Shaanxi Interstellar Glory Space Technology Co., Ltd., Xi'an 710100, China

Peer review under responsibility of Editorial Committee of JAMST

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Abstract

The heat generated during the cutting process of titanium alloys and superalloys is a significant limitation that affects machining quality. Excessive heat can accelerate tool wear, increase cutting forces, alter material properties, and decrease productivity. To address this issue, alternative cooling techniques have been suggested to minimize heat generation during cutting. Among these alternatives, internal cooling techniques have emerged as a more efficient and cost-effective solution. This paper provides a comprehensive review of internal cooling techniques in the cutting process, including their effects on cutting fluid flow, chip formation, cutting temperature, cutting forces, surface roughness, tool wear, and chip morphology. The paper also presents methods to enhance cooling and lubrication performance by optimizing the internal cooling channels and outlet nozzles of cutting tools, as well as selecting appropriate fluid supply pressure. Additionally, the paper highlights important considerations when using internal cooling techniques and proposes future directions for their development, taking into account existing challenges.

Keywords

Difficult-to-cut materialsCutting processCooling techniquesCutting fluidsCutting toolCoolant channel

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Journal of Advanced Manufacturing Science and Technology
Volume 4 Issue 4,
October 2024
Article number: 2024013
DOI: 10.51393/j.jamst.2024013
Cite this article:
XU K, YANG Y, FENG W, et al. Internal cooling techniques in cutting process: A review. Journal of Advanced Manufacturing Science and Technology, 2024, 4(4): 2024013. https://doi.org/10.51393/j.jamst.2024013

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Received: 09 December 2023
Revised: 28 December 2023
Accepted: 18 February 2024
Published: 15 October 2024
© 2024 JAMST

This is an Open Access article distributed under the terms of the Creative Commons Attribution License http://creativecommons.org/licenses/by/4.0)，which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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