AI Chat Paper
Note: Please note that the following content is generated by AMiner AI. SciOpen does not take any responsibility related to this content.
{{lang === 'zh_CN' ? '文章概述' : 'Summary'}}
{{lang === 'en_US' ? '中' : 'Eng'}}
Chat more with AI
PDF (12.2 MB)
Collect
Submit Manuscript AI Chat Paper
Show Outline
Outline
Show full outline
Hide outline
Outline
Show full outline
Hide outline
Open Access | Online First

Deformation characteristics and process optimization in neck-spinning of variable-diameter tube

Pengfei GAO,( )Han ZHANGZerui JIAO
Shaanxi Key Laboratory of High-Performance Precision Forming Technology and Equipment, School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an 710072. China

Peer review under responsibility of Editorial Committee of JAMST

Show Author Information

Abstract

Neck-spinning has the advantages of short manufacturing cycle, high process flexibility, good forming ability and low production cost. It has been widely used to produce variable-diameter tubes in automotive and aerospace fields, such as gas cylinders and corrugated tube. However, the neck-spinning is a complex local loading and incremental forming process, which leads to severe local inhomogeneous deformation and the deformation state dynamically changes with loading region. These complex forming characteristics make it very diffi‐ cult to predict the forming results and optimize the processing parameters in the neck-spinning. This paper reviews some typical advances on the investigations of neck-spinning, including the various deformation state, profile deflection, uneven wall thickness distribution, prediction model for wall thickness variation and process optimization method. Besides, some existing key challenges for the precision neck-spinning were outlined, such as the accurate prediction model for the wall thickness variation, the determination of maximum diameter reduction, the dynamic optimization of roller trace and processing parameters.

References

1

Music O, Allwood JM, Kawai K. A review of the mechanics of metal spinning. J Mater Process Technol 2010; 219:3-23.

2

Xia QX, Xiao GF, Long H, et al. A review of process advancement of novel metal spinning. Int J Mach Tool Manu 2014; 85:100-121.

3

Yao JG, Makoto M. An experimental study on paraxial spinning of one tube end. J Mater Process Technol 2002; 128:324-329.

4

Arai H, Gondo S. Oblique/curved tube necking formed by synchronous multipass spinning. Metals 2020;10(6):733.

5

Zheng JB, Li ZX, Shu XD, et al. Tube spinning process: Recent advances and challenges. Journal of Advanced Manufacturing Science and Technology 2024, 4(4): 2024014.

6

Kwiatkowski L, Tekkaya AE, Kleiner M. Fundamentals for controlling thickness and surface quality during dieless necking-in of tubes by pinning. CIRP Ann-Manuf Technol 2013; 62:299-302.

7

Bai DN, Gao PF, Yan XG, et al. Intelligent forming technology: Stateof-the-art review and perspectives. Journal of Advanced Manufacturing Science and Technology 2021, 1(3): 2021008.

8

Fan XB, Yuan SJ. Innovation for forming aluminum alloy thin shells at ultra-low temperature by the dual enhancement effect. International Journal of Extreme Manufacturing 2022, 4(3): 033001.

9

Wang X, Ding WF, Zhao B. A review on machining technology of aero-engine casings. Journal of Advanced Manufacturing Science and Technology 2022; 2(3): 2022011.

10

Gao PF, Gong YL, Ren ZP, et al. A new spinning-extrusion forming technology for the inner-ribbed component. International Journal of Mechanical Sciences 2024: 109494.

11

Zhan M, Xing L, Gao PF, et al. An analytical springback model for bending of welded tube considering the weld characteristics. International Journal of Mechanical Sciences 2019; 150: 594-609.

12

Akkus N, Kawahara M. An experimental and analytical study on dome forming of seamless Al tube by spinning process. J Mater Process Technol 2006; 173:145-150.

13

Hirama S, Ikeda T, Gondo S, et al. Ball spin forming for flexible and partial diameter reduction in tubes. Metals 2020; 10:1627.

14

Wang HJ, Lu YF, Pan QY, et al. Numerical simulation and process analysis on muti-pass necking spinning of pipes. Hot Work Technol 2013;42(13):145-146+150.

15

Xue ZY, Ren YJ, Luo WB, et al. Effect of feed speed on Aluminum alloy pipe neck-spinning process and deformation analysis via simulation. MATEC Web of Conference 2016;67:05011.

16

Murata M, Kuboki T, Murai T. Compression spinning of circular magnesium tube using heated roller tool. J Mater Process Technol 2005; 162-163:540-545.

17

Wang L, Long H. Effects of the roller feed ratio on wrinkling failure in conventional spinning of a cylindrical cup. Proc Inst Mech Eng Part B J Eng Manuf 2011;225(1):1991-2006.

18

Xia QX, Chen JH, Liang BX, et al. Mandreless neck-spinning technology based on numerical simulation. J South China Univ Technol 2006; 34(2):1-7.

19

Xia QX, Xie SW, Huo YL, et al. Numerical simulation and experimental research on the multi-pass neck-spinning of non-axisymmetric offset tube. J Mater Process Technol 2008; 206:500-508.

20

Zhan M, Shi F, Deng Q, et al. Forming mechanism and rules of mandreless neck-spinning on corrugated pipes. J Plast Eng 2014; 21(2): 108-115.

21

Luo W, Chen F, Xu BB, et al. Study on compound spinning technology of large thin-walled parts with ring inner ribs and curvilinear generatrix. Int J Adv Manuf Technol 2018; 98:1199-1216.

22

Kuang WH, Xia QX, Ruan F. Defection and process study on thinwall aluminum tube neck-spinning. Light Alloy Fabr Technol 2006;34 (4):25-28.

23

Shan DB, Xu X, Tong WZ, et al. Research on metal deformation patterns of the necking spinning with three rollers. Mater Sci & Technol 1999;7(1):80-82.

24

Wu SL, Li DQ, Shao F, et al. Numerical simulation research on the process of multi-path hot neck-spinning formation for the cylinder. Dev Appl Mater 2012;27(4):7-12.

25

Zoghi H, Arezoodar AF, Sayeaftabi M. Enhanced finite element analysis of material deformation and strain distribution in spinning of 42CrMo steel tubes at elevated temperature. Mater Des 2013; 47(9): 234-242.

26

Yoshihara S, Mac Donald B, Hasegawa T, et al. Design improvement of spin forming of magnesium alloy tubes using finite element. J Mater Process Technol 2004;153-154:816-820.

27

Yang X, Xiao GF, Cheng XQ, et al. Influence of processing parameters on the forming quality of high strength steel tube during single pass neck-spinning. Forg & Stamp Technol 2017;42(3):84-89.

28

Hao YX, Chen JW, Zhou YY, et al. Research on forming mechanism of mandreless neck-spinning on TP2 copper tube. Manuf Automat 2021;43(12):182-184+205.

29

Huang CC, Hung JC, Lo CC, et al. Finite element analysis on neckspinning process of tube at elevated temperature. Int J Manuf Technol 2011; 56:1039-1048.

30

Arai H. Noncircular tube spinning based on three-dimensional CAD model. Int J Mach Tools Manuf 2019; 144:103426.

31

Takahashi Y, Kihara S, Nagamachi T, et al. Effect of neck length on occurrence of cracking in tube spinning. Procedia Manuf 2018; 15: 1200-1206.

32

Huang CC, Hung JC, Lo CC, et al. The influence of the roller forming path on the neck-spinning process of tube at elevated temperature. ASME International Mechanical Engineering Congress & Exposition. 2012.

33

Yu L, Yu ZQ, Gan T, et al. Numerical simulation on necking-in spinning with mandrel for aluminum alloy spherical parts. J Plast Eng 2022;29(7):51-57.

Journal of Advanced Manufacturing Science and Technology
Article number: 2025007
Cite this article:
GAO P, ZHANG H, JIAO Z. Deformation characteristics and process optimization in neck-spinning of variable-diameter tube. Journal of Advanced Manufacturing Science and Technology, 2024, https://doi.org/10.51393/j.jamst.2025007

40

Views

1

Downloads

0

Crossref

0

Scopus

Altmetrics

Received: 01 July 2024
Revised: 08 July 2024
Accepted: 25 July 2024
Published: 29 July 2024
© 2025 JAMST

This is an Open Access article distributed under the terms of the Creative Commons Attribution License http://creativecommons.org/licenses/by/4.0),which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Return