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Publishing Language: Chinese

Current status and prospects of research on residual stress in additive manufacturing of Al alloys

Kun LI1,2( ), Chunlin ZUO1,2, Ruobing LIAO1,2, Chen JI1,2, Bin JIANG3, Fusheng PAN3
State Key Laboratory of Mechanical Transmission for Advanced Equipment, Chongqing University, Chongqing 400044, China
Chongqing Key Laboratory of Metal Additive Manufacturing (3D Printing), Chongqing University, Chongqing 400044, China
National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044, China
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Abstract

The residual stress, generated during the additive manufacturing of aluminum alloy components, has become a critical factor influencing their performance. A comprehensive understanding of the underlying mechanisms responsible for forming residual stress and developing effective prediction and control strategies are essential for enhancing the structural performance of aluminum alloy parts. This paper systematically reviews the latest research advancements in residual stress in the additive manufacturing of aluminum alloys. Firstly, the influence of residual stress on the properties of aluminum alloy components is discussed, including their impact on defects, microstructures, and mechanical properties. Secondly, the mechanisms of residual stress generation are analyzed, involving complex thermal stress fields and microstructure evolution. Various factors affecting the residual stress, primarily related to component design and manufacturing processes, are also analyzed. Furthermore, the application of advanced detection techniques, such as X-ray diffraction and neutron diffraction, is described. The significant effects of accurate model-based prediction methods and modulation strategies, such as surface treatment, on improving component residual stress are also reviewed. Finally, the paper concludes with a summary and prospects on the future trends and directions in the study of residual stress in the additive manufacturing of aluminum alloys.

Keywords

Al alloysresidual stressadditive manufacturingstress detectionsimulation predictionstress control
CLC number: V261.8; V252.2 Document code: A

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Acta Aeronautica et Astronautica Sinica
Volume 45 Issue 12,
June 2024
Article number: 029380
DOI: 10.7527/S1000-6893.2023.29380
Cite this article:
LI K, ZUO C, LIAO R, et al. Current status and prospects of research on residual stress in additive manufacturing of Al alloys. Acta Aeronautica et Astronautica Sinica, 2024, 45(12): 029380. https://doi.org/10.7527/S1000-6893.2023.29380

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Received: 28 July 2023
Revised: 04 September 2023
Accepted: 16 January 2024
Published: 26 January 2024
© 2024 The Journal of Acta Aeronautica et Astronautica Sinica
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