Graphical Abstract

The development of high-performance solid-state electrolyte (SSE) films is critical to the practical application of all-solid-state Li metal batteries (ASSLMBs). However, developing high-performance free-standing electrolyte films remains a challenging task. In this work, we demonstrate a novel scalable solvent-free process for fabricating high ceramic content composite solid-state electrolyte (HCCSE) films. Specifically speaking, a mixture of ceramic and polymer is dry mixed, fibered, and calendered into a free-standing porous ceramic film, on which polymer precursor is coated and polymerized to bridge the inorganic ceramic particles, resulting in a flexible HCCSE film with a ceramic content of up to 80 wt.%. High ceramic content not only leads to high ionic conductivity but also brings good mechanical properties; while the organic phase enables electrode|electrolyte interfacial stability. When Li10GeP2S12 (LGPS) and polymeric ionic liquid-based solid polymer electrolytes (PIL-SPEs) were used as the inorganic and organic phases, respectively, the room temperature ionic conductivity of the resulted HCCSE reaches 0.91 mS·cm−1. Based on this HCCSE, Li||Li symmetric battery cycled stably for more than 2,400 h with ultra-low overpotential, and ASSLMBs with different cathodes (LiFePO4 and sulfurized polyacrylonitrile (PAN-S)) present small polarization and decent cyclability at room temperature. This work provides a novel scalable solvent-free strategy for preparing high-performance free-standing composite solid-state electrolyte (CSE) film for room temperature ASSLMBs.
Janek, J.; Zeier, W. G. A solid future for battery development. Nat. Energy 2016, 1, 16141.
Yang, X. F.; Adair, K. R.; Gao, X. J.; Sun, X. L. Recent advances and perspectives on thin electrolytes for high-energy-density solid-state lithium batteries. Energy Environ. Sci. 2021, 14, 643–671.
Hu, C. J.; Shen, Y. B.; Chen, L. W. Recent advances in nanostructured composite solid electrolyte. Curr. Opin. Electrochem. 2020, 22, 51–57.
Shen, Y. B.; Zhang, Y. T.; Han, S. J.; Wang, J. W.; Peng, Z. Q.; Chen, L. W. Unlocking the energy capabilities of lithium metal electrode with solid-state electrolytes. Joule 2018, 2, 1674–1689.
Tan, D. H. S.; Banerjee, A.; Chen, Z.; Meng, Y. S. From nanoscale interface characterization to sustainable energy storage using all-solid-state batteries. Nat. Nanotechnol. 2020, 15, 170–180.
Sun, Y. K. Promising all-solid-state batteries for future electric vehicles. ACS Energy Lett. 2020, 5, 3221–3223.
Randau, S.; Weber, D. A.; Kötz, O.; Koerver, R.; Braun, P.; Weber, A.; Ivers-Tiffée, E.; Adermann, T.; Kulisch, J.; Zeier, W. G. et al. Benchmarking the performance of all-solid-state lithium batteries. Nat. Energy 2020, 5, 259–270.
Fan, L. Z.; He, H. C.; Nan, C. W. Tailoring inorganic-polymer composites for the mass production of solid-state batteries. Nat. Rev. Mater. 2021, 6, 1003–1019.
Wang, C. H.; Yu, R. Z.; Duan, H.; Lu, Q. W.; Li, Q. Z.; Adair, K. R.; Bao, D. N.; Liu, Y.; Yang, R.; Wang, J. T. et al. Solvent-free approach for interweaving freestanding and ultrathin inorganic solid electrolyte membranes. ACS Energy Lett. 2022, 7, 410–416.
Pang, Y. P.; Pan, J. Y.; Yang, J. H.; Zheng, S. Y.; Wang, C. S. Electrolyte/electrode interfaces in all-solid-state lithium batteries: A review. Electrochem. Energy Rev. 2021, 4, 169–193.
Chu, Y. L.; Shen, Y. B.; Guo, F.; Zhao, X.; Dong, Q. Y.; Zhang, Q. Y.; Li, W.; Chen, H.; Luo, Z. J.; Chen, L. W. Advanced characterizations of solid electrolyte interphases in lithium-ion batteries. Electrochem. Energy Rev. 2020, 3, 187–219.
Lopez, J.; Mackanic, D. G.; Cui, Y.; Bao, Z. N. Designing polymers for advanced battery chemistries. Nat. Rev. Mater. 2019, 4, 312–330.
Wang, Y. Y.; Zhai, F. F.; Zhou, Q.; Lv, Z. L.; Jian, L.; Han, P. X.; Zhou, X. H.; Cui, G. L. Functional applications of polymer electrolytes in high-energy-density lithium batteries. Macromol. Chem. Phys. 2022, 223, 2100410.
Hu, C. J.; Qi, J. Z.; Zhang, Y. X.; Xie, S. J.; Liu, B. T.; Xue, G. Y.; Chen, D. Q.; Zheng, Q. F.; Li, P.; Bo, S. H. et al. Room-temperature all-solid-state sodium battery based on bulk interfacial superionic conductor. Nano Lett. 2021, 21, 10354–10360.
Famprikis, T.; Canepa, P.; Dawson, J. A.; Islam, M. S.; Masquelier, C. Fundamentals of inorganic solid-state electrolytes for batteries. Nat. Mater. 2019, 18, 1278–1291.
Xu, L. Q.; Li, J. Y.; Deng, W. T.; Shuai, H. L.; Li, S.; Xu, Z. F.; Li, J. H.; Hou, H. S.; Peng, H. J.; Zou, G. Q. et al. Garnet solid electrolyte for advanced all-solid-state Li batteries. Adv. Energy Mater. 2021, 11, 2000648.
Wu, J. H.; Liu, S. F.; Han, F. D.; Yao, X. Y.; Wang, C. S. Lithium/sulfide all-solid-state batteries using sulfide electrolytes. Adv. Mater. 2021, 33, 2000751.
Kato, Y.; Hori, S.; Saito, T.; Suzuki, K.; Hirayama, M.; Mitsui, A.; Yonemura, M.; Iba, H.; Kanno, R. High-power all-solid-state batteries using sulfide superionic conductors. Nat. Energy 2016, 1, 16030.
Zhao, N.; Khokhar, W.; Bi, Z. J.; Shi, C.; Guo, X. X.; Fan, L. Z.; Nan, C. W. Solid garnet batteries. Joule 2019, 3, 1190–1199.
Zhang, Z. H.; Wu, L. P.; Zhou, D.; Weng, W.; Yao, X. Y. Flexible sulfide electrolyte thin membrane with ultrahigh ionic conductivity for all-solid-state lithium batteries. Nano Lett. 2021, 21, 5233–5239.
Jiang, T. L.; He, P. G.; Liang, Y. H.; Fan, L. Z. All-dry synthesis of self-supporting thin Li10GeP2S12 membrane and interface engineering for solid state lithium metal batteries. Chem. Eng. J. 2021, 421, 129965.
Jiang, Z. Y.; Wang, S. Q.; Chen, X. Z.; Yang, W. L.; Yao, X.; Hu, X. C.; Han, Q. Y.; Wang, H. H. Tape-casting Li0.34La0. 56TiO3 ceramic electrolyte films permit high energy density of lithium-metal batteries. Adv. Mater. 2020, 32, 1906221.
Li, A. J.; Liao, X. B.; Zhang, H. R.; Shi, L.; Wang, P. Y.; Cheng, Q.; Borovilas, J.; Li, Z. Y.; Huang, W. L.; Fu, Z. X. et al. Nacre-inspired composite electrolytes for load-bearing solid-state lithium-metal batteries. Adv. Mater. 2020, 32, 1905517.
Sun, Y. Y.; Jin, F.; Li, J.; Liu, B. T.; Chen, X.; Dong, H. C.; Mao, Y. Y.; Gu, W.; Xu, J. J.; Shen, Y. B. et al. Composite solid electrolyte for solid-state lithium batteries workable at room temperature. ACS Appl. Energy Mater. 2020, 3, 12127–12133.
Liu, G. Z.; Shi, J. M.; Zhu, M. T.; Weng, W.; Shen, L.; Yang, J.; Yao, X. Y. Ultra-thin free-standing sulfide solid electrolyte film for cell-level high energy density all-solid-state lithium batteries. Energy Storage Mater. 2021, 38, 249–254.
Shen, L.; Deng, S. G.; Jiang, R. R.; Liu, G. Z.; Yang, J.; Yao, X. Y. Flexible composite solid electrolyte with 80 wt.% Na3.4Zr1.9Zn0.1Si2.2P0.8O12 for solid-state sodium batteries. Energy Storage Mater. 2022, 46, 175–181.
Hu, C. J.; Shen, Y. B.; Shen, M.; Liu, X.; Chen, H. W.; Liu, C. H.; Kang, T.; Jin, F.; Li, L.; Li, J. et al. Superionic conductors via bulk interfacial conduction. J. Am. Chem. Soc. 2020, 142, 18035–18041.
Zhang, F. R.; Sun, Y. Y.; Wang, Z. C.; Fu, D. S.; Li, J.; Hu, J. C.; Xu, J. J.; Wu, X. D. Highly conductive polymeric ionic liquid electrolytes for ambient-temperature solid-state lithium batteries. ACS Appl. Mater. Interfaces 2020, 12, 23774–23780.
Hu, C. J.; Chen, H. W.; Shen, Y. B.; Lu, D.; Zhao, Y. F.; Lu, A. H.; Wu, X. D.; Lu, W.; Chen, L. W. In situ wrapping of the cathode material in lithium-sulfur batteries. Nat. Commun. 2017, 8, 479.
Li, M. R.; Frerichs, J. E.; Kolek, M.; Sun, W.; Zhou, D.; Huang, C. J.; Hwang, B. J.; Hansen, M. R.; Winter, M.; Bieker, P. Solid-state lithium-sulfur battery enabled by thio-LiSICON/Polymer composite electrolyte and sulfurized polyacrylonitrile cathode. Adv. Funct. Mater. 2020, 30, 1910123.
Liu, G. Z.; Weng, W.; Zhang, Z. H.; Wu, L. P.; Yang, J.; Yao, X. Y. Densified Li6PS5Cl nanorods with high ionic conductivity and improved critical current density for all-solid-state lithium batteries. Nano Lett. 2020, 20, 6660–6665.
Chen, W. P.; Duan, H.; Shi, J. L.; Qian, Y., Min;Wan, J.; Zhang, X. D.; Sheng, H.; Guan, B.; Wen, R.; Yin, Y. X. et al. Bridging interparticle Li+ conduction in a soft ceramic oxide electrolyte. J. Am. Chem. Soc. 2021, 143, 5717–5726.
Song, X. L.; Wang, C. L.; Chen, J. W.; Xin, S.; Yuan, D.; Wang, Y. L.; Dong, K.; Yang, L. P.; Wang, G. Y.; Zhang, H. T et al. Unraveling the synergistic coupling mechanism of Li+ transport in an “Ionogel-in-Ceramic” hybrid solid electrolyte for rechargeable lithium metal battery. Adv. Funct. Mater. 2022, 32, 2108706.
Ma, F. R.; Zhang, Z. Q.; Yan, W. C.; Ma, X. D.; Sun, D. Y.; Jin, Y. C.; Chen, X. C.; He, K. Solid polymer electrolyte based on polymerized ionic liquid for high performance all-solid-state lithium-ion batteries. ACS Sustainable Chem. Eng. 2019, 7, 4675–4683.
Zhao, J.; Shen, X. J.; Yan, F.; Qiu, L. H.; Lee, S.; Sun, B. Q. Solvent-free ionic liquid/poly(ionic liquid) electrolytes for quasi-solid-state dye-sensitized solar cells. J. Mater. Chem. 2011, 21, 7326–7330.
Zhang, Z. H.; Chen, S. J.; Yang, J.; Wang, J. Y.; Yao, L. L.; Yao, X. Y.; Cui, P.; Xu, X. X. Interface Re-engineering of Li10GeP2S12 electrolyte and lithium anode for all-solid-state lithium batteries with ultralong cycle life. ACS Appl. Mater. Interfaces 2018, 10, 2556–2565.
Wenzel, S.; Randau, S.; Leichtweiß, T.; Weber, D. A.; Sann, J.; Zeier, W. G.; Janek, J. Direct observation of the interfacial instability of the fast ionic conductor Li10GeP2S12 at the lithium metal anode. Chem. Mater. 2016, 28, 2400–2407.
Wang, C. H.; Adair, K. R.; Liang, J. W.; Li, X. N.; Sun, Y. P.; Li, X.; Wang, J. W.; Sun, Q.; Zhao, F. P.; Lin, X. T. et al. Solid-state plastic crystal electrolytes: Effective protection interlayers for sulfide-based all-solid-state lithium metal batteries. Adv. Funct. Mater. 2019, 29, 1900392.
Zheng, B. Z.; Zhu, J. P.; Wang, H. C.; Feng, M.; Umeshbabu, E.; Li, Y. X.; Wu, Q. H.; Yang, Y. Stabilizing Li10SnP2S12/Li interface via an in situ formed solid electrolyte interphase layer. ACS Appl. Mater. Interfaces 2018, 10, 25473–25482.
Zhou, T. H.; Zhao, Y.; Choi, J. W.; Coskun, A. Ionic liquid functionalized gel polymer electrolytes for stable lithium metal batteries. Angew. Chem., Int. Ed. 2021, 60, 22791–22796.
Jin, F.; Hu, C. J.; Liu, C. H.; Zheng, Y.; Chen, H. W.; Shen, Y. B.; Chen, L. W. Enhancing the performance of sulfurized polyacrylonitrile cathode by in-situ wrapping. J. Electroanal. Chem. 2019, 835, 156–160.