The development of high-performance solid-state electrolyte (SSE) films is critical to the practical application of all-solid-state Li metal batteries (ASSLMBs). However, developing high-performance free-standing electrolyte films remains a challenging task. In this work, we demonstrate a novel scalable solvent-free process for fabricating high ceramic content composite solid-state electrolyte (HCCSE) films. Specifically speaking, a mixture of ceramic and polymer is dry mixed, fibered, and calendered into a free-standing porous ceramic film, on which polymer precursor is coated and polymerized to bridge the inorganic ceramic particles, resulting in a flexible HCCSE film with a ceramic content of up to 80 wt.%. High ceramic content not only leads to high ionic conductivity but also brings good mechanical properties; while the organic phase enables electrode|electrolyte interfacial stability. When Li₁₀GeP₂S₁₂ (LGPS) and polymeric ionic liquid-based solid polymer electrolytes (PIL-SPEs) were used as the inorganic and organic phases, respectively, the room temperature ionic conductivity of the resulted HCCSE reaches 0.91 mS·cm⁻¹. Based on this HCCSE, Li||Li symmetric battery cycled stably for more than 2,400 h with ultra-low overpotential, and ASSLMBs with different cathodes (LiFePO₄ and sulfurized polyacrylonitrile (PAN-S)) present small polarization and decent cyclability at room temperature. This work provides a novel scalable solvent-free strategy for preparing high-performance free-standing composite solid-state electrolyte (CSE) film for room temperature ASSLMBs.

Li has been considered as the ultimate anode material for high energy density secondary Li batteries. However, its practical application has been limited due to its low Coulombic efficiency (CE) and the formation of lithium dendrites. Recently, we have developed a microspherical Li-carbon nanotube (Li-CNT) composite material passivated with octadecylphosphonic acid (OPA) self-assembled monolayer (SAM) exhibiting suppressed lithium dendrite formation and improved environmental/electrochemical stability. In this work, we demonstrated the significantly enhanced passivation effects of a SAM using dihexadecanoalkyl phosphate (DHP), a molecule that is comprised of double hydrophobic alkyl chains and forms a denser SAM on surfaces with large curvature. As a result, the DHP SAM delivers superior environmental and electrochemical stability to the OPA passivated Li-CNT material. In specific, the DHP passivated Li-CNT composite (DHP-Li-CNT) delivers a high CE of 99.25% under a 33.3% depth of discharge (DOD) at 1 C, when it is paired with a LiFePO₄ cathode. The evolution of the SAM during cycling and the effects of DOD and current density on the CE of the DHP-Li-CNT anode have also been investigated. The improved SAM passivation constitutes an important step in achieving the goal of practically applicable Li anodes.

Organic-based electrode materials for lithium-ion batteries (LIBs) are promising due to their high theoretical capacity, structure versatility and environmental benignity. However, the poor intrinsic electric conductivity of most polymers results in slow reaction kinetics and hinders their application as electrode materials for LIBs. A binder-free self-supporting organic electrode with excellent redox kinetics is herein demonstrated via in situ polymerization of a uniform thin polyimide (PI) layer on a porous and highly conductive carbonized nanofiber (CNF) framework. The PI active material in the porous PI@CNF film has large physical contact area with both the CNF and the electrolyte thus obtains superior electronic and ionic conduction. As a result, the PI@CNF cathode exhibits a discharge capacity of 170 mAh·g^-1 at 1 C (175 mA·g^-1), remarkable rate-performance (70.5% of 0.5 C capacity can be obtained at a 100 C discharge rate), and superior cycling stability with 81.3% capacity retention after 1, 000 cycles at 1 C. Last but not least, a four-electron transfer redox process of the PI polymer was realized for the first time thanks to the excellent redox kinetics of the PI@CNF electrode, showing a discharge capacity exceeding 300 mAh·g^-1 at a current of 175 mA·g^-1.