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Research Article | Open Access

Unique composite architecture of phosphor-in-glass film coated on different heat-conducting substrates for high-brightness laser lighting

Xin Liu1Mingxiang Chen1Jiuzhou Zhao2Hongjin Zhang2Yang Peng2()Qing Wang3()
State Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
School of Aerospace Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
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Abstract

In the development of static luminescent materials with remarkable optical-thermal performance and low cost, next-generation high-brightness laser lighting faces a key challenge. Herein, a unique composite architecture of Y3Al5O12:Ce3+ (YAG) phosphor-in-glass film coated on different heat-conducting substrates (PiGF@HCSs), i.e., PiGF@sapphire, PiGF@Al2O3, PiGF@AlN, and PiGF@BN–AlN composites, was designed and prepared by a simple film printing and low-temperature sintering technology. The heat-conducting substrates significantly affect the luminescence saturation and phosphor conversion of PiGF@HCSs, allowing substrates with higher thermal conductivity (TC) to have a higher laser power density (LPD) and higher reflectivity to enable higher luminous efficacy (LE). As a consequence, PiGF@sapphire realizes a luminous flux (LF) of 2076 lm@12 W/mm2, which is higher than those of PiGF@Al2O3 (1890 lm@15 W/mm2) and PiGF@AlN (1915 lm@24 W/mm2), whilePiGF@BN–AlN enables a maximum LF of 3058 lm@21 W/mm2. Furthermore, the LE of PiGF@BN–AlN reaches 194 lm/W, which is 1.6 times that of PiGF@AlN, while those of PiGF@sapphire and PiGF@Al2O3 are 192 and 150 lm/W, respectively. The working temperature of PiGF@AlN is only 93.3 °C under LPD of 9 W/mm2, while those of PiGF@sapphire, PiGF@Al2O3, and PiGF@BN–AlN increase to 193.8, 133.6, and 117 °C, respectively. These findings provide guidance for commercial applications of PiGF@HCS converters in high-brightness laser lighting and displays.

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Journal of Advanced Ceramics
Article number: 9221027
Cite this article:
Liu X, Chen M, Zhao J, et al. Unique composite architecture of phosphor-in-glass film coated on different heat-conducting substrates for high-brightness laser lighting. Journal of Advanced Ceramics, 2025, 14(2): 9221027. https://doi.org/10.26599/JAC.2024.9221027
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