The friction coefficient and wear rate of pretreated graphite with liquid nitrogen were obtained by using a ball-on-disk tester, and the wear of GCr15–graphite seal pairs with the low-temperature time-dependent pretreatment was discussed by comparing the wear morphology. The results show that liquid nitrogen pretreatment can affect the hardness and interlayer spacing of graphite. The range of the friction coefficients of pretreated graphite changes from 0.17 to 0.22. With the increase of liquid nitrogen pretreatment time, the wear mechanism of graphite would change from dominated three-body wear to adhesion wear. The experimental results of the mechanical seal with liquid nitrogen pretreatment show that the wear rate of stator is less than 0.00165 mm3·N−1·m−1, and the graphite shows a good low-temperature compatibility.
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The shaft mechanical face seal in a high-speed turbopump of a liquid rocket engine often operates under extremely harsh conditions. For example, a low-temperature and low-viscosity fluid (such as liquid oxygen or liquid hydrogen) is used as a lubricant. The performance of the seal rings, especially the friction and wear behavior, directly determines whether the seal functions normal. In this study, the friction and wear behavior of several ring materials are tested using a pin-on-disk tribo-tester, and the wear morphology of the ring is investigated. The friction coefficients (COFs) and mass-wear rates under dry-friction and water-lubricated conditions, which are used to simulate low-viscosity conditions, are obtained. The results show that at a pressure-velocity (PV) value of 2.4 MPa·(m/s), the COF between the copper graphite (stator) and copper-chrome alloy disk (rotor) is low (with a value of 0.18) under the dry-friction conditions, and the 5-min wear mass of the copper graphite is approximately 2 mg. Under the water-lubricated conditions, compared with other materials (such as copper-chrome alloy, S07 steel, alumina ceramic coating, and nickel-based calcium fluoride), the S07 steel with a diamond-like carbon film is preferred for use in a high-speed turbopump under extreme conditions. The results of this study can provide theoretical and experimental guidance in the design of mechanical face seals in liquid rocket engines.