Despite outstanding accomplishments in catalyst discovery, finding new, more efficient, environmentally neutral, and noble metal-free catalysts remains challenging and unsolved. Recently, complex solid solutions consisting of at least five different elements and often named as high-entropy alloys have emerged as a new class of electrocatalysts for a variety of reactions. The multicomponent combinations of elements facilitate tuning of active sites and catalytic properties. Predicting optimal catalyst composition remains difficult, making testing of a very high number of them indispensable. We present the high-throughput screening of the electrochemical activity of thin film material libraries prepared by combinatorial co-sputtering of metals which are commonly used in catalysis (Pd, Cu, Ni) combined with metals which are not commonly used in catalysis (Ti, Hf, Zr). Introducing unusual elements in the search space allows discovery of catalytic activity for hitherto unknown compositions. Material libraries with very similar composition spreads can show different activities vs. composition trends for different reactions. In order to address the inherent challenge of the huge combinatorial material space and the inability to predict active electrocatalyst compositions, we developed a high-throughput process based on co-sputtered material libraries, and performed high-throughput characterization using energy dispersive X-ray spectroscopy (EDS), scanning transmission electron microscopy (SEM), X-ray diffraction (XRD) and conductivity measurements followed by electrochemical screening by means of a scanning droplet cell. The results show surprising material compositions with increased activity for the oxygen reduction reaction and the hydrogen evolution reaction. Such data are important input data for future data-driven materials prediction.

Multiple-principal element alloys hold great promise for multifunctional material discovery (e.g., for novel electrocatalysts based on complex solid solutions) in a virtually unlimited compositional space. Here, the phase constitution of the noble metal system Ag-Ir-Pd-Pt-Ru was investigated over a large compositional range in the quinary composition space and for different annealing temperatures from 600 to 900 °C using thin-film materials libraries. Composition-dependent X-ray diffraction mapping of the as-deposited thin-film materials library indicates different phases being present across the composition space (face-centered cubic (fcc), hexagonal close packed (hcp) and mixed fcc + hcp), which are strongly dependent on the Ru content. In general, low Ru contents promote the fcc phase, whereas high Ru contents favor the formation of an hcp solid-solution phase. Furthermore, a temperature-induced phase transformation study was carried out for a selected measurement area of fcc-Ag₅Ir₈Pd₅₆Pt₈Ru₂₃. With increasing temperature, the initial fcc phase transforms to an intermediate C14-type Laves phase at 360 °C, and then to hcp when the temperature reaches 510 °C. The formation and disappearance of the hexagonal Laves phase, which covers a wide temperature range, plays a crucial role of bridging the fcc to hcp phase transition. The obtained composition, phase and temperature data are transformed into phase maps which could be used to guide theoretical studies and lay a basis for tuning the functional properties of these materials.