Hydrogel, as one of potential soft materials for articular cartilage, has encountered pressing obstacles, such as insufficient mechanical properties, poor lubrication, and easy to wear. To tackle these, we propose a strong yet slippery polyvinyl alcohol/chitosan (PVA/CS) hydrogel with dual-physically crosslinked networks by harnessing freeze-thawing, salting-out, annealing, and rehydration. High mechanical properties of PVA/CS hydrogel can be readily regulated by adjusting proportion of PVA/CS and annealing temperature. The optimized hydrogel exhibits high mechanical properties with tensile strength of ~ 19 MPa at strain of 550%, compression strength of ~ 11 MPa at small strain of 39%, and outstanding toughness and anti-fatigue owing to the robust physical interactions, including hydrogen bonds, crystallization, and ionic coordination. Moreover, the equilibrium hydrogel shows low friction coefficient of ~ 0.05 against Al₂O₃ ball under the condition of 30 N, 1 Hz, with water as the tribological medium, which is close to the lubrication performance of native cartilage. And meanwhile, the proposed cartilage-like slippery hydrogel displays stable long-term lubrication performance for 1 × 10⁵ reciprocating cycles without destructive wear and structure damage. It is therefore believed that the biocompatible cartilage-like slippery hydrogel opens innovative scenarios for developing cartilage-mimicking water-lubricated coating and biomedical implants with satisfactory load-bearing and lubrication performance.

Hydrogels inevitably undergo dehydration, structural collapse, and shrinkage deformation due to the uninterrupted evaporation in the atmosphere, thereby losing their flexibility, slipperiness, and manufacturing precision. Here, we propose a novel bioinspired strategy to construct a spontaneously formed 'skin' on the slippery hydrogels by incorporating biological stress metabolites trehalose into the hydrogel network, which can generate robust hydrogen bonding interactions to restrain water evaporation. The contents of trehalose in hydrogel matrix can also regulate the desiccation-tolerance, mechanical properties, and lubricating performance of slippery hydrogels in a wide range. Combining vat photopolymerization three-dimensional printing and trehalose-modified slippery hydrogels enables to achieve the structural hydrogels with high resolution, shape fidelity, and sophisticated architectures, instead of structural collapse and shrinkage deformation caused by dehydration. And thus, this proposed functional hydrogel adapts to manufacture large-scale hydrogels with sophisticated architectures in a long-term process. As a proof-of-concept demonstration, a high-precision and sophisticated slippery hydrogel vascular phantom was easily fabricated to imitate guidewire intervention. Additionally, the proposed protocol is universally applicable to diverse types of hydrogel systems. This strategy opens up a versatile methodology to fabricate dry-resistant slippery hydrogel for functional structures and devices, expanding their high-precision processing and broad applications in the atmosphere.

Complex-shaped optical lenses are of great interest in the areas of laser processing, machine vision, and optical communications. Traditionally, the processing of complex optical lenses is usually achieved by precision machining combined with post-grinding or polishing, which is expensive, labor-intensive and difficult in the processing of ultra-complex optical lenses. Additive manufacturing is an emerging technology that provides significant advantages in producing highly intricate optical devices. However, the layer-by-layer method employed in such manufacturing processes has resulted in low printing speeds, as well as limitations in surface quality. To address these challenges, we apply tomographic volumetric printing (TVP) in this work, which can realize the integrated printing of complex structural models without layering. By coordinating the TVP and the meniscus equilibrium post-curing methods, ultra-fast fabrication of complex-shaped lenses with sub-nanometric roughness has been achieved. A 2.5 mm high, outer diameter 9 mm spherical lens with a roughness value of RMS = 0.3340 nm is printed at a speed of 3.1 × 10⁴ mm³ h⁻¹. As a further demonstration, a complex-shaped fly-eye lens is fabricated without any part assembly. The designed spherical lens is mounted on a smartphone’s camera, and the precise alignments above the circuit board are captured. Upon further optimization, this new technology demonstrates the potential for rapid fabrication of ultra-smooth complex optical devices or systems.

Anisotropic friction generated by microstructured surfaces is crucial for performing functions such as directional locomotion and adhesion in biological systems. Hence, an epoxy-based shape memory polymer (SMP) incorporating Fe₃O₄ nanoparticles is used in this study to create a smart surface with oriented structures to mimic anisotropic friction and exploit human-developed controllable locomotion systems. Applying the specific properties of the epoxy-based SMP, fast switching friction can be achieved by adjusting the topography and stiffness of the microstructures on the surface. In addition, the photothermogenesis effect of Fe₃O₄ nanoparticles induces changes in the asymmetric topography and stiffness on the SMP surface under the irradiation of near-infrared (NIR) light, thereby inducing a rapid switching of the friction force. Furthermore, a microbot is created to demonstrate remotely controlled locomotion, such as unidirectional and round-trip movements, and braking by switching the friction force under NIR light. These results are promising for the design of new intelligent surfaces and interfaces; additionally, they may facilitate the investigation of biological structures and processes.