Rational design and synthesis of non-precious-metal catalyst plays an important role in improving the activity and stability for oxygen reduction reaction (ORR) but remains a major challenge. In this work, we used a facile approach to synthesize iron nanoparticles encapsulated in nitrogen-doped porous carbon materials (Fe@N-C) from functionalized metal-organic frameworks (MOFs, MET-6). Embedding Fe nanoparticles into the carbon skeleton increases the graphitization degree and the proportion of graphitic N as well as promotes the formation of mesopores in the catalyst. The Fe@N-C-30 catalyst showed the excellent ORR activity in alkaline solutions (E0 = 0.97 V vs. RHE, E1/2 = 0.89 V vs. RHE). Moreover, the Fe@N-C-30 catalyst exhibited better methanol resistance and long-term stability when compared to commercial Pt/C. The superior ORR performance could be attributed to the combination of high electrochemical surface area, relative high portion of graphitic-N, unique porous structures and the synergistic effect between the encapsulated Fe particles and the N-doped carbon layer. This work provides a promising method to construct efficient non-precious-metal ORR catalyst through MOFs.
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Supported metal (oxide) clusters, with both rich surface sites and high atom utilization efficiency, have shown improved activity and selectivity for many catalytic reactions over nanoparticle and single atom catalysts. Yet, the role of cluster catalysts has been rarely reported in CO2 electroreduction reaction (CO2RR), which is a promising route for converting CO2 to liquid fuels like formic acid with renewable electricity. Here we develop a bismuth oxide (BiOn) cluster catalyst for highly efficient CO2RR to formate. The BiOn cluster catalyst exhibits excellent activity, selectivity, and stability towards formate production, with a formate Faradaic efficiency of over 90% at a current density up to 500 mA·cm−2 in an alkaline membrane electrode assembly electrolyzer, corresponding to a mass activity as high as 3,750 A·gBi−1. The electrolyzer with the BiOn cluster catalyst delivers a remarkable formate production rate of 0.56 mmol·min−1 at a high single-pass CO2 conversion of 44%. Density functional theory calculations indicate that Bi4O3 cluster is more favorable for stabilizing the HCOO* intermediate than Bi(001) surface and single site BiC4 motif, rationalizing the improved formate production over the BiOn cluster catalyst. This work highlights the great importance of cluster catalysts in activity and selectivity control in electrocatalytic CO2 conversion.