Sort:
Issue
Influence and mechanism of ablation pits on the electrical contact stability of conductive slip rings
Journal of Tsinghua University (Science and Technology) 2025, 65(2): 280-289
Published: 15 February 2025
Abstract PDF (19.1 MB) Collect
Downloads:5
Objective

Conductive slip rings, essential components in rotary electrical systems, often experience contact instability due to surface ablation because of electrical arc discharge. This study examines how the position of ablation pits influences contact stability within slip rings, highlighting their detrimental impact on electrical performance. By integrating multiscale characterization, it explores the structure, composition, and properties of ablation pits formed under operational conditions. The findings aim to deepen the understanding of their effects and identify strategies for mitigating their impact.

Methods

To investigate the positional dependence of ablation pits and their impact on electrical contact stability, this study employs a comprehensive multitechnique approach. The surface topography and morphology of the ablation pits are characterized using surface profile measurements. This technique provides high-resolution data on pit depth, width, and overall surface texture. Nanoindentation tests evaluated hardness and elastic modulus variations across different pit regions within the ablation pits, identifying localized changes caused by arc discharge. Raman spectroscopy and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS) analyses examined the chemical and structural alterations within the pits. Raman spectroscopy detected molecular-level alterations, such as the presence of graphitic or disordered carbon, whereas SEM-EDS offered data on elemental compositions. Conductive atomic force microscopy (C-AFM) measured electrical conductivity variations across different pit regions, linking material changes to the slip ring performance. By combining these techniques, the study provides a thorough examination of the effects of ablation on the mechanical, chemical, and electrical properties of the slip ring material.

Results

The results demonstrate a clear positional dependence of the ablation pit characteristics, with significant variations in morphology and material properties across different regions. Surface profiling showed that pits in the central area were deeper and more defined than the outer regions that appeared shallower. Nanoindentation results indicated high hardness and elastic modulus in the pit center and inner ring regions, suggesting localized transformation of the material owing to high-temperature arc discharge. Conversely, the outer regions exhibited low hardness, indicative of extensive material degradation. Raman spectroscopy results highlighted the presence of disordered and graphitic carbon deposits in the inner and central regions of the pits, further contributing to high local conductivity. These findings were supported by C-AFM measurements, which confirmed considerably increased conductivity in the central and inner regions owing to carbonaceous deposits formed during the discharge process. Finally, SEM-EDS analysis reveals compositional gradients within the pits, with high concentrations of carbon and oxygen near the center and copper depletion toward the edges, suggesting complex interactions between copper, carbon, and oxygen during ablation.

Conclusions

Ablation pits introduce mechanical and electrical heterogeneities, remarkably influencing contact stability. The positional differences in pit properties are directly linked to the arc discharge process, driving localized surface modifications and material transformations. The study highlights the complex interplay among mechanical properties, electrical conductivity, and material composition within the ablation pits, offering valuable insights into the mechanisms underlying contact instability in conductive slip rings. The results improve the understanding of surface ablation and inform material design and operational strategies for mitigating its adverse effects. Addressing the challenges posed by ablation pits plays a key role in advancing the performance and reliability of conductive slip rings in demanding, high-performance applications.

Open Access Research Article Issue
Photo-induced grease/oil switched lubricant for friction regulation
Friction 2024, 12(8): 1696-1706
Published: 15 December 2023
Abstract PDF (2.3 MB) Collect
Downloads:19

Controllable friction regulation has drawn much interest in both scientific and industrial fields. And there have been many researches on friction regulation by many physical fields and chemical factors. Photo-sensitive materials are promising because it is relatively easy to change their properties compared with others. Here, a new kind of photo-induced grease/oil switched lubricant is designed and shows great reversibility under ultraviolet (UV) and visible (Vis) irradiation. Its viscosity can change more than 50 times under different irradiation, and the coefficients of friction (COFs) obviously increase under Vis irradiation and decrease under UV irradiation, which performs better than those of the common grease. According to the experimental results, the phenomena are contributed to the break and reconstruction of the three-dimensional network inside the lubricant. With a switchable grease/oil state under different irradiation, this work provides a new principle for designing a smart lubricant with controllable friction regulation.

Open Access Research Article Issue
Photoinduced superlubricity on TiO2 surfaces
Friction 2024, 12(3): 428-438
Published: 04 December 2023
Abstract PDF (2.5 MB) Collect
Downloads:37

Superlubricity control is of great interest in both industry and scientific research, and several methods have been proposed to achieve this goal. In this work, ultraviolet (UV) light was introduced into titanium dioxide (TiO2) and silicon nitride (Si3N4) tribosystems to accomplish photoinduced superlubricity. The friction coefficients (COFs) between Si3N4 balls and TiO2 plates in the mixtures of sulfuric acid (H2SO4) solution and glycerol solution were obviously reduced, and the system entered the superlubricity region (COF < 0.01) after UV illumination at a speed of 56 mm/s. However, the COF was much larger without UV treatment than that with UV treatment. The formation of silica (SiO2) layers on the surfaces of Si3N4 balls and the elastohydrodynamic effects were determined to be fundamental to the low friction in this experiment, and the enhancement of the combination between the TiO2 surface and the hydroxy group of glycerol by UV illumination was the key to the photoinduced superlubricity in this system. These findings showed one method for achieving superlubricity by introducing a light field that could be further applied to special working conditions.

Open Access Research Article Issue
Low friction under ultrahigh contact pressure enabled by self-assembled fluorinated azobenzene layers
Friction 2024, 12(7): 1434-1448
Published: 23 November 2023
Abstract PDF (4.1 MB) Collect
Downloads:21

Extensive efforts have been made to pursue a low-friction state with promising applications in many fields, such as mechanical and biomedical engineering. Among which, the load capacity of the low-friction state has been considered to be crucial for industrial applications. Here, we report a low friction under ultrahigh contact pressure by building a novel self-assembled fluorinated azobenzene layer on an atomically smooth highly-oriented pyrolytic graphite (HOPG) surface. Sliding friction coefficients could be as low as 0.0005 or even lower under a contact pressure of up to 4 GPa. It demonstrates that the low friction under ultrahigh contact pressure is attributed to molecular fluorination. The fluorination leads to effective and robust lubrication between the tip and the self-assembled layer and enhances tighter rigidity which can reduce the stress concentration in the substrate, which was verified by density functional theory (DFT) and molecular dynamics (MD) simulation. This work provides a new approach to avoid the failure of ultralow friction coefficient under relatively high contact pressure, which has promising potential application value in the future.

Open Access Review Article Issue
Delivering quantum dots to lubricants: Current status and prospect
Friction 2022, 10(11): 1751-1771
Published: 30 April 2022
Abstract PDF (5.1 MB) Collect
Downloads:60

Very recently, two-dimensional quantum dots (2D QDs) have been pioneeringly investigated as lubricant additives, which exhibit superior friction-reducing and wear resistance. Compared with 2D nanoparticles, 2D QDs possess small size (~10 nm) and abundant active groups. These distinguished advantages enable them to quickly disperse into common lube mediums and maintain long-term storage stability. The good dispersion stability of 2D QDs not only effectively improves their embedding capacity, but also enables continuous supplements of lubricants during the sliding process. Therefore, 2D QDs are attracting increasing research interest as efficient lubricants with desirable service life. In this review, we focus on the latest studies of 2D QDs as liquid lubricant additives (both in polar and nonpolar mediums), self-lubricating solid coatings and gels, etc. Various advanced strategies for synthesis and modification of 2D QDs are summarized. A comprehensive insight into the tribological behavior of a variety of 2D QDs together with the associated mechanism is reviewed in detail. The superior lubricating performances of 2D QDs are attributed to various mechanisms, including rolling effect, self-mending performance, polishing effect, tribofilm formation, nanostructure transfer and synergistic effects, etc. Strategies for friction modulation of 2D QDs, including internal factors (surface modification, elemental doping) and extrinsic factors (counter surfaces, test conditions) are discussed, special attentions for achieving intelligent tribology toward superlubricity and bio-engineering, are also included. Finally, the future challenges and research directions regarding QDs as lubricants conforming to the concept of "green tribology" toward a sustainable society are discussed.

Issue
Cavitation characterization simulation in connecting-rod bearings based on AVL-EXCITE
Journal of Tsinghua University (Science and Technology) 2022, 62(3): 385-390, 399
Published: 15 March 2022
Abstract PDF (7.9 MB) Collect
Downloads:5

Cavitation is common and important in hydrodynamic lubrication that generally causes the rupture of lubrication film and affects the performance of the lubrication, which even leads to cavitation erosion in some situations. This is especially important in connecting-rod bearings in diesel engines. Thus, accurately characterizing cavitation is of great significance. Herein, a multi-body dynamic model of an engine considering elastohydrodynamic lubrication (EHL) was established based on the AVL-EXCITE software platform. According to the EHL results, a finger-like cavitation region in the big-end bearing of the connecting rod was distributed in the lubrication outlet during the work stroke. Meanwhile, the cavitation bubbles in the cavitation region might collapse and result in cavitation erosion when the oil supply bore passed through. This provides a potential method to predict the occurrence of cavitation erosion. Furthermore, the influences of lubricating-oil viscosity and oil-supply pressure on cavitation characteristics were investigated. An appropriate increase in these two parameters can slow down the cavitation effect.

Total 6
1/11GOpage