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Open Access Topical Review Issue
Characterization, preparation, and reuse of metallic powders for laser powder bed fusion: a review
International Journal of Extreme Manufacturing 2024, 6(1): 012003
Published: 09 October 2023
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Laser powder bed fusion (L-PBF) has attracted significant attention in both the industry and academic fields since its inception, providing unprecedented advantages to fabricate complex-shaped metallic components. The printing quality and performance of L-PBF alloys are influenced by numerous variables consisting of feedstock powders, manufacturing process, and post-treatment. As the starting materials, metallic powders play a critical role in influencing the fabrication cost, printing consistency, and properties. Given their deterministic roles, the present review aims to retrospect the recent progress on metallic powders for L-PBF including characterization, preparation, and reuse. The powder characterization mainly serves for printing consistency while powder preparation and reuse are introduced to reduce the fabrication costs. Various powder characterization and preparation methods are presented in the beginning by analyzing the measurement principles, advantages, and limitations. Subsequently, the effect of powder reuse on the powder characteristics and mechanical performance of L-PBF parts is analyzed, focusing on steels, nickel-based superalloys, titanium and titanium alloys, and aluminum alloys. The evolution trends of powders and L-PBF parts vary depending on specific alloy systems, which makes the proposal of a unified reuse protocol infeasible. Finally, perspectives are presented to cater to the increased applications of L-PBF technologies for future investigations. The present state-of-the-art work can pave the way for the broad industrial applications of L-PBF by enhancing printing consistency and reducing the total costs from the perspective of powders.

Research Article Issue
Feasibility analysis of angles-only navigation algorithm with multisensor data fusion for spacecraft noncooperative rendezvous
Astrodynamics 2023, 7(2): 179-196
Published: 23 November 2022
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Relative navigation is crucial for spacecraft noncooperative rendezvous, and angles-only navigation using visible and infrared cameras provides a feasible solution. Herein, an angles-only navigation algorithm with multisensor data fusion is proposed to derive the relative motion states between two noncooperative spacecraft. First, the design model of the proposed algorithm is introduced, including the derivation of the state propagation and measurement equations. Subsequently, models for the sensor and actuator are introduced, and the effects of various factors on the sensors and actuators are considered. The square-root unscented Kalman filter is used to design the angles-only navigation filtering scheme. Additionally, the Clohessy--Wiltshire terminal guidance algorithm is introduced to obtain the theoretical relative motion trajectories during the rendezvous operations of two noncooperative spacecraft. Finally, the effectiveness of the proposed angles-only navigation algorithm is verified using a semi-physical simulation platform. The results prove that an optical navigation camera combined with average accelerometers and occasional orbital maneuvers is feasible for spacecraft noncooperative rendezvous using angles-only navigation.

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